Improved electrochemical corrosion resistance of hot-press sintered WC–Al2O3 composites with added TiC in alkaline solutions

Author(s):  
Bin Han ◽  
Shigen Zhu ◽  
Weiwei Dong ◽  
Yunfeng Bai ◽  
Hao Ding ◽  
...  
Materials ◽  
2021 ◽  
Vol 14 (17) ◽  
pp. 4965
Author(s):  
Congwei Li ◽  
Jialei Zhu ◽  
Zhihai Cai ◽  
Le Mei ◽  
Xiangdong Jiao ◽  
...  

Combined with the technologies of underwater local dry laser cladding (ULDLC) and underwater local dry laser remelting (ULDLR), a duplex stainless steel (DSS) coating has been made in an underwater environment. The phase composition, microstructure, chemical components and electrochemical corrosion resistance was studied. The results show that after underwater laser remelting, the phase composition of DSS coating remains unchanged and the phase transformation from Widmanstätten austenite + intragranular austenite + (211) ferrite to (110) ferrite occurred. The ULDLR process can improve the corrosion resistance of the underwater local dry laser cladded coating. The corrosion resistance of remelted coating at 3 kW is the best, the corrosion resistance of remelted coating at 1kW and 5kW is similar and the corrosion resistance of (110) ferrite phase is better than grain boundary austenite phase. The ULDLC + ULDLR process can meet the requirements of efficient underwater maintenance, forming quality control and corrosion resistance. It can also be used to repair the surface of S32101 duplex stainless steel in underwater environment.


2020 ◽  
Vol 67 (2) ◽  
pp. 150-157
Author(s):  
Kong Dejun ◽  
Li Jiahong

Purpose The purpose of this paper is to evaluate the salt spray corrosion (SSC) and electrochemical corrosion performances of CrNi, TiAlN/NiCr and CrNi–Al2O3–TiO2 coatings on H13 steel, which improved the corrosion resistance of H13 hot work mold. Design/methodology/approach CrNi, TiAlN/NiCr and CrNi–Al2O3–TiO2 coatings were fabricated on H13 hot work mold steel using a laser cladding and cathodic arc ion plating. The SSC and electrochemical performances of obtained coatings were investigated using a corrosion test chamber and electrochemical workstation, respectively. The corrosion morphologies, microstructure and phases were analyzed using an electron scanning microscope, optical microscope and X-ray diffraction, respectively, and the mechanisms of corrosion resistance were also discussed. Findings The CrNi coating is penetrated by corrosion media, producing the oxide of Fe3O4 on the coating surface; and the TiAlN coating is corroded to enter into the CrNi coating, forming the oxides of TiO and NiO, the mechanism is pitting corrosion, whereas the CrNi–Al2O3–TiO2 coating is not penetrated, with no oxides, showing the highest SSC resistance among the three kinds of coatings. The corrosion potential of CrNi coating, TiAlN/CrNi and CrNi–Al2O3–TiO2 coatings was –0.444, –0.481 and –0.334 V, respectively, and the corresponding polarization resistances were 3,074, 2,425 and 86,648 cm2, respectively. The electrochemical corrosion resistance of CrNi–Al2O3–TiO2 coating is the highest, which is enhanced by the additions of Al2O3 and TiO2. Originality/value The CrNi, TiAlN/CrNi and CrNi–Al2O3–TiO2 coatings on H13 hot work mold were firstly evaluated by the SSC and electrochemical performances.


Metals ◽  
2020 ◽  
Vol 10 (2) ◽  
pp. 224 ◽  
Author(s):  
Tamara Aleksandrov Fabijanić ◽  
Marin Kurtela ◽  
Irbas Škrinjarić ◽  
Johannes Pötschke ◽  
Markus Mayer

The advantages of nanostructured cemented carbides are a uniform, homogenous microstructure and superior, high uniform mechanical properties, which makes them the best choice for wear-resistant applications. Wear-resistant applications in the chemical and petroleum industry, besides mechanical properties, require corrosion resistance of the parts. Co as a binder is not an optimal solution due to selective dissolution in an acidic environment. Thus, the development of cemented carbides with alternative binders to increase the corrosion resistance but still retaining mechanical properties is of common interest. Starting mixtures with WC powder, grain growth inhibitors GGIs; VC and Cr3C2, and an identical binder amount of 11-wt.% were prepared. GGIs were added to retain the size of the starting WC powder in the sintered samples. The parameters of the powder metallurgy process were adapted, and samples have been successfully consolidated. A very fine homogeneous microstructure with relatively uniform grain-size distribution and without microstructural defects in the form of carbide agglomerates and abnormal grain growth was achieved for both Ni-bonded and Co-bonded samples. Achieved mechanical properties, Vickers hardness, and Palmqvist toughness, of Ni-bonded near-nanostructured cemented carbides are slightly lower but still comparable to Co-bonded nanostructured cemented carbides. Two samples of each grade were researched by different electrochemical direct current corrosion techniques. The open circuit potential Ecorr, the linear polarisation resistance (LPR), the Tafel extrapolation method, and the electrochemical impedance spectroscopy (EIS) at room temperature in the solution of 3.5% NaCl. From the carried research, it was found that chemical composition of the binder significantly influenced the electrochemical corrosion resistance. Better corrosion resistance was observed for Ni-bonded samples compared to Co-bonded samples. The corrosion rate of Ni-bonded cemented carbides is approximately four times lower compared to Co-bonded cemented carbides.


2011 ◽  
Vol 399-401 ◽  
pp. 1926-1931 ◽  
Author(s):  
Yi Wang ◽  
Gang Chen ◽  
Wei Dong Liu ◽  
Qiong Yu Zhou ◽  
Qing Dong Zhong

Fe + Si coatings were prepared by iron deposition from a bath containing a suspension of silicon powders. These coatings were obtained at galvanostatic conditions, at the current density of jdep=−0.020 A cm−2 and at the temperature of 338 K. For determination of the influence of phase composition and surface morphology of these coatings on changes in the corrosion resistance, these coatings were modified in an argon atmosphere by thermal treatment at 873 K for 2h. A scanning electron microscope was used for surface morphology characterization of the coatings. The chemical composition of the coatings was determined by EDS and phase composition investigations were conducted by X-ray diffraction. It was found that the as-deposited coatings consist of a two-phase structure, i.e., iron and silicon. The phase composition for the Fe + Si coatings after thermal treatment is markedly different. The main peaks corresponding to Fe and Si coexist with the new phases: FeSi. Electrochemical corrosion resistance investigations were carried out in 3.5wt% NaCl, using potentiodynamic and electrochemical impedance spectroscopy (EIS) methods. On the basis of these investigations it was found that the Fe + Si coatings after thermal treatment are more corrosion resistant in 3.5wt% NaCl solution than the as-deposited coatings. The reasons for this are a reduction in the amount of free iron and silicon, the presence of new phases (in particular silicides), and a decrease of the active surface area of the coatings after thermal treatment.


2010 ◽  
Vol 19 (5-6) ◽  
pp. 537-540 ◽  
Author(s):  
F.R. Marciano ◽  
E.C. Almeida ◽  
D.A. Lima-Oliveira ◽  
E.J. Corat ◽  
V.J. Trava-Airoldi

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