IMPROVEMENT IN HARDNESS AND ELECTROCHEMICAL CORROSION RESISTANCE OF AL-7075 ALLOY BY ARTIFICIAL AGEING

Artificial ageing of Al-7075 alloy was performed in a muffle furnace at different temperatures ranging from 120∘C to 190∘C for 3[Formula: see text]h. The formation of MgZn2 precipitates in the aged alloy was confirmed through the XRD data. The lattice parameter and crystallite size of aluminum were increased with the increase of the ageing temperature. The scanning electron microscopy results validated the precipitates of different shapes and sizes in the aged samples. The number density of the precipitates was found to be maximum at 170∘C. The Vickers hardness of Al-7075 alloy was increased from 125[Formula: see text]HV to 172[Formula: see text]HV with an increase of the ageing temperature from 120∘C to 170∘C and then decreased at 190∘C. The electrochemical tests of the un-aged and aged samples (in 3.5[Formula: see text]wt.% NaCl solution) showed a decrease in the corrosion rate (0.003[Formula: see text]mm/y) and an increase in the corrosion potential ([Formula: see text]137[Formula: see text]mV) of the alloy upon ageing up to 150∘C, indicating improvement in its corrosion resistance.

Electrochemical Corrosion Resistance and Electrical Conductivity of Three-Dimensionally Interconnected Graphene-Reinforced Cu Composites

A three-dimensionally interconnected graphene-reinforced Cu (3Di Gr-Cu) composite was synthesized using a simple two-step process technique which involves the mechanical compaction of micronsized Cu particles followed by chemical vapor deposition (CVD) at 995 ℃. The microstructural properties of pure Cu and the 3Di Gr-Cu composite were investigated by optical microscope, scanning electron microscope, and X-ray diffractometer. The electrical and corrosion behaviors of the 3Di Gr-Cu composite and Cu only, prepared by powder metallurgy (PM Cu), were studied and compared. The electrical conductivity (EC) of the 3Di Gr-Cu composites was found to be 38.8 MSm−1 at a carbon content of 73 ppm, and exhibited a 12% higher EC than the PM Cu. Due to the interconnected graphene around the Cu grains, the corrosion current density and corrosion rate of the 3Di Gr-Cu composite decreased by 29% and 40%, respectively, compared to the PM Cu. The EC of the 3Di Gr-Cu composite depended on the carbon content. The improvement in the EC of the 3Di Gr-Cu composite is attributed to the electron-carrying ability of the three-dimensionally interconnected graphene network (3DIGN) formed at the grain boundaries in the composite. The enhancement in corrosion resistance is due to the impermeability of graphene to various chemical species.

Microstructure and Corrosion Resistance of Underwater Laser Cladded Duplex Stainless Steel Coating after Underwater Laser Remelting Processing

Combined with the technologies of underwater local dry laser cladding (ULDLC) and underwater local dry laser remelting (ULDLR), a duplex stainless steel (DSS) coating has been made in an underwater environment. The phase composition, microstructure, chemical components and electrochemical corrosion resistance was studied. The results show that after underwater laser remelting, the phase composition of DSS coating remains unchanged and the phase transformation from Widmanstätten austenite + intragranular austenite + (211) ferrite to (110) ferrite occurred. The ULDLR process can improve the corrosion resistance of the underwater local dry laser cladded coating. The corrosion resistance of remelted coating at 3 kW is the best, the corrosion resistance of remelted coating at 1kW and 5kW is similar and the corrosion resistance of (110) ferrite phase is better than grain boundary austenite phase. The ULDLC + ULDLR process can meet the requirements of efficient underwater maintenance, forming quality control and corrosion resistance. It can also be used to repair the surface of S32101 duplex stainless steel in underwater environment.

Influence of Co Content and Chemical Nature of the Co Binder on the Corrosion Resistance of Nanostructured WC-Co Hardmetals in Acidic Solution

The electrochemical corrosion resistance of nanostructured hardmetals with grain sizes dWC < 200 nm was researched concerning Co content and the chemical nature of the Co binder. Fully dense nanostructured hardmetals with the addition of grain growth inhibitors GGIs, VC and Cr3C2, and 5 wt.%Co, 10 wt.%Co, and 15 wt.%Co were developed by a one cycle sinter-HIP process. The samples were detailly characterized in terms of microstructural characteristics and researched in the solution of H2SO4 + CO2 by direct and alternative current techniques, including electrochemical impedance spectroscopy. Performed analysis revealed a homogeneous microstructure of equal and uniform grain size for different Co contents. The importance of GGIs content adjustment was established as a key factor of obtaining a homogeneous microstructure with WC grain size retained at the same values as in starting mixtures of different Co binder content. From the conducted research, Co content has shown to be the dominant influential factor governing electrochemical corrosion resistance of nanostructured hardmetals compared to the chemical composition of the Co binder and WC grain size. Negative values of Ecorr measured for 30 min in 96% H2SO4 + CO2 were obtained for all samples indicating material dissolution and instability in acidic solution. Higher values of Rp and lower values of icorr and vcorr were obtained for samples with lower Co content. In contrast, the anodic Tafel slope increases with increasing Co content which could be attributed to more pronounced oxidation of the higher Co content samples. Previously researched samples with the same composition but different chemical composition of the binder were introduced in the analysis. The chemical composition of the Co binder showed an influence; samples with lower relative magnetic saturation related to lower C content added to the starting mixtures and more W dissolved in the Co binder during the sintering process showed better corrosion resistance. WC-5Co sample with significantly lower magnetic saturation value showed approximately 30% lower corrosion rate. WC-10Co sample with slightly lower relative magnetic saturation value and showed approximately 10% lower corrosion rate. Higher content of Cr3C2 dissolved in the binder contributed to a lower corrosion rate. Slight VC increase did not contribute to corrosion resistance. Superior corrosion resistance is attributed to W and C dissolved in the Co binder, lower magnetic saturation, or WC grain size of the sintered sample.

Improved Corrosion Resistance of Magnesium Alloy AZ31 in Ringer Lactate by Bilayer Anodic Film/Beeswax–Colophony

A bilayer anodic film/beeswax–colophony is proposed for improving the corrosion resistance of magnesium alloy surface. The bilayer was synthesized on the AZ31 alloy by anodization and subsequent dip coating, and the corrosion behavior was investigated by electrochemical measurements and weight loss test in Ringer lactate at 37 °C. The bilayer improved the electrochemical corrosion resistance by four orders of magnitude, as demonstrated by ~104 times lower corrosion current density in the polarization curves and ~104 higher film resistance in the impedance spectra. The tremendous surface area of the porous anodic film led to a strong attachment of the topcoat beeswax–colophony. Most of the coating remained attached to the surface after 14 days soaking in Ringer lactate. A few small blisters developed under the bilayer contributed to the low mass loss of 0.07 mg/cm2/day compared to the bare substrate, with an average loss rate of 0.25 mg/cm2/day. Local detachment of topcoat layer exposed the underlying anodic film that triggered the deposition of Ca and further nucleation of the Ca–P compound on the surface. The existence of a Ca−P compound with a Ca/P ratio of 1.68 indicated the ability of the bilayer to promote the formation of bone mineral apatite.

Effect of Solid Solution Treatment on Corrosion Resistance of Al-Cu-Mg-Ag Alloy

In this experiment, Al-Cu-Mg-Ag alloy was used as material and solution temperature was used as variable to investigate its effect on the corrosion properties of the alloy and Hardness test, metallographic observation, electrochemical test, intergranular corrosion and exfoliation corrosion test were carried out on three groups of samples. The results show that the intergranular corrosion resistance of the alloy decreases with the increase of solution treatment temperature, and the sample treated at 505 °C has the best performance. This is mainly because grain boundary structure plays a role in increasing PFZ and expanding corrosion channels. The exfoliation corrosion resistance of Al-Cu-Mg-Ag alloy increases first and then decreases, and the sample treated at 515 °C has the best performance. This is due to the dual effects of grain boundary structure and grain morphology. On the one hand, the solution treatment temperature increases, which widens the precipitation-free zone and reduces the electrochemical corrosion resistance of the alloy. On the other hand, the increase of recrystallized grains decreases the cohesion of corrosion products and enhances the electrochemical corrosion resistance of the alloy.