Eddy current sensors are used to measure shaft clearance in wind turbines and to check that there is a thin film of oil in the clearance. In this case, the oil is usually applied under pressure. Because the eddy current sensors are resistant to oil, pressure and temperature, this allows them to operate reliably in these hostile environments. When the gap becomes too large, a maintenance warning is generated. Eddy current sensors help detect axial and radial deflection of the turbine shaft. Radial movement occurs when the shaft is off-center. Axial movement indicates that the shaft is tilted relative to the central axis. Both cannot be eliminated completely. However, with significant deviations, increased bearing wear occurs. If such situations are detected, the turbine should be shut down as soon as possible for maintenance, even before an accident occurs. Finally, eddy current sensors are used to measure forces or torques applied to the nacelle. These influences can be caused by vibration, wind loads or other factors that, over time, can lead to the destruction of the entire structure. Eddy current sensors can also be used to measure axial, radial or tangential deflection of clutch discs, which ensure the safety of the rotor in the event of strong winds. This article provides a method for calculating an inductive sensor. This calculation will allow you to correctly develop a wind turbine eddy current sensor.
The detection of wind turbine shaft misalignment using temperature monitoring