scholarly journals Resistance welding of glass fiber reinforced thermoplastic composite: Experimental investigation and process parameter optimization

Author(s):  
Bing DU ◽  
Liming CHEN ◽  
Houchang LIU ◽  
Qinghao HE ◽  
Weiming QIN ◽  
...  
Author(s):  
Fabrizio Quadrini ◽  
Claudia Prosperi ◽  
Loredana Santo

A rubber-toughened thermoplastic composite was produced by alternating long glass fiber reinforced polypropylene prepregs and rubber particles. Several composite laminates were obtained by changing the number of plies, the rubber powder size distribution, and the stacking sequence. Quasi-static mechanical tests (tensile and flexure) and time dependent tests (dynamic mechanical analysis and cyclic flexure) were carried out to evaluate strength and damping properties. As expected, 10 wt% rubber-filled laminates showed lower strengths than rubber-free laminates but the effect of the rubber on the composite damping properties was evident. At low rates, the rubber particles can also double the dissipated energy under cyclic loading, even if this effect disappears by increasing the test rate.


Author(s):  
Wang Xiaoyin ◽  
Liu Xiandong ◽  
Shan Yingchun ◽  
Wan Xiaofei ◽  
Liu Wanghao ◽  
...  

Aiming to the lightweight design of the long glass fiber reinforced thermoplastic (LGFT) composite wheel, this paper constructs the design process and the strength analysis method of long glass fiber reinforced thermoplastic wheel. First, the multi-objective topology optimization under multiple design spaces and multiple loading cases is conducted to obtain the robust structure, where the complicated ribs generated in design spaces are quite distinct from conventional steel or aluminum alloy wheel. The effects of weighting factors of two objectives and three loading cases on the topological results are discussed. And the long glass fiber reinforced thermoplastic wheel including the aluminum alloy insert is also designed in detail based on the concept structure and molding process. The novel metallic insert molded-in is another typical feature of long glass fiber reinforced thermoplastic wheel. Capturing the material anisotropy, the strength performances of long glass fiber reinforced thermoplastic wheel are simulated by using the finite element analysis method. The results show that there is a larger safety margin than the baseline wheel based on the maximum stress failure criterion. The long glass fiber reinforced thermoplastic wheel of 5.59 kg saves 22.3% weight compared to the aluminum alloy baseline. For the increasing requirement of automotive components lightweight design, the method and consideration in this paper may also provide some ways for the design and strength analysis of other carrying structures made of thermoplastic composite.


2017 ◽  
Vol 09 (08) ◽  
pp. 1750110 ◽  
Author(s):  
Bing Du ◽  
Li-Ming Chen ◽  
Hao Zhou ◽  
Yong-Guang Guo ◽  
Jian Zhang ◽  
...  

Composite sandwich structures with cellular cores have wide application in many fields such as aerospace due to their excellent properties. Thermoplastic composite structure has superior impact resistance and recycling ability compared with conventional thermosetting. The glass fiber-reinforced polypropylene corrugated sandwich panels were fabricated by hot-pressing and hot-melting methods, and the flatwise compression property was experimentally investigated. Numerical simulations by use of ABAQUS VUMAT were subsequently carried out, which captured the main experimental features. The classic buckling theory was used to establish the analytical prediction. Experimental results were used to fit the boundary condition factor between face sheet and corrugated core. The fabricated thermoplastic corrugation has competing compression strength with some metal lattice cores and outperforms the commercial aluminum foams with the same density.


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