Failure Modes and Energy Absorption Mechanism of CFRP Thin-walled Square Beams Filled with Aluminum Honeycomb under Dynamic Impact

2021 ◽  
pp. 114159
Author(s):  
Yong Xiao ◽  
XiaoDong Wen ◽  
Dong Liang
Vehicles ◽  
2020 ◽  
Vol 2 (3) ◽  
pp. 438-452
Author(s):  
Mohammad Reza Seyedi ◽  
Abolfazl Khalkhali

In recent decades, thin-walled composite components have been widely used in the automotive industry due to their high specific energy absorption. A large number of experimental and numerical studies have been conducted to characterize the energy absorption mechanism and failure criteria for different composite tubes. Their results indicate that the energy absorption characteristics depend highly on the failure modes that occur during the impact. And failure mechanism is dependent on fiber material, matrix material, fiber angle, the layout of the fibers, as well as the geometry of structure and load condition. In this paper, first, the finite element (FE) model of the CFRP tube was developed using the Tsai-Wu failure criterion to model the crush characteristics. The FE results were validated using the published experimental. Then, a series of FE simulations were conducted considering different fiber directions and the number of layers to generate enough data for constructing the GMDH-type neural network. The polynomial expression of the three outputs (energy absorption, maximum force, and critical buckling force) was extracted using the GMDH algorithm and was used to perform the Pareto-based multi-objective optimizations. Finally, the failure mechanism of the optimum design point was simulated in LS-DYNA. The main contribution of this study was to successfully model the CFRP tube and damage mechanism using appropriate material constitutive model’s parameters and present the multi-objective method to find the optimum crashworthy design of the CFRP tube.


2013 ◽  
Vol 446-447 ◽  
pp. 109-112
Author(s):  
A. Othman ◽  
A.A. Arifin ◽  
S. Abdullah ◽  
A.K. Ariffin ◽  
N.A.N. Mohamed

The effect of specific absorbed energy on pultruded profile and thin-walled aluminum composite square cross-section tubes were studied via experimentally. The type of strand mat E-glass reinforced polyester resin was conducted in this study. The specimens of square pultruded and thin-walled wrapped strand mat E-glass composite were compressed under quasi-static of obliquely loadings from the top moving plat platen. For each specimen of composite tubes, triggering mechanism was applied on frontal end top of the tube to obtain the progressive failure throughout the crash event. The pultruded profile tube wall-thicknesses of 2.1 mm and thin-walled aluminum 1.9 mm thickness wrapped 3 layer woven fabric were examined, and the effects of crushing behaviors and failure modes were discussed. Results showed that the tubes energy absorption capability was affected significantly by different type of composite made in term of internal energy.


2017 ◽  
Vol 904 ◽  
pp. 61-67
Author(s):  
Tahir Abbas ◽  
Hamdan H. Ya ◽  
Mohamad Zaki Abdullah

This paper describes the failure modes and energy absorption capability of partially wrapped aluminium-glass/epoxy tubes, subjected to quasi-static loading. ‎These tubes are used in aircraft and automobiles applications. Aluminium tubes were partially wrapped with 4, 6 and 8 glass/epoxy layers, using filament winding process. The 90◦ fiber orientation was used for glass/epoxy layers. Quasi-static loading of partially wrapped tubes was carried out at 5mm/min speed, using the universal ‎testing machine. The experimental results revealed that partially wrapped aluminium tubes are 42.54%, 47.77% and 28.91% more ‎efficient in energy absorption as compared to the simple aluminium tubes. Furthermore, the effect of glass/epoxy layers on ‎failure modes has also been described.


2020 ◽  
Vol 54 (27) ◽  
pp. 4253-4268
Author(s):  
Mou Haolei ◽  
Xie Jiang ◽  
Zou Jun ◽  
Feng Zhenyu

To research the failure of carbon fiber-reinforced composite laminated specimens, the tensile tests and compressive tests were conducted for [90]16 and [0]16 specimens, and the shear tests were conducted for [±45]4s specimens, and the microscopic failure mechanisms were observed by scanning electron microscopy. To research the failure and energy absorption of different thin-walled structures with different layups, the quasi-static axial crushing tests were conducted for [±45/0/0/90/0]s and [0/90]3s circular tubes, [0/90]3s and [±45]3s square tubes, [0/90]4s and [±45]4s sinusoidal specimens, and the internal failure were further investigated by 3D X-ray scan. Based on the load-displacement curves, the energy absorptions were evaluated and compared according to specific energy absorption and peak crushing force, and the relationships between failure modes and specific energy absorption, peak crushing force were further researched. The results show that the macroscopic failure modes are the collective results of varieties of microscopic failure mechanisms, such as fiber fracture, matrix deformation and cracking, interlamination and intralamination cracks, cracks propagation, etc. The [±45/0/0/90/0]s circular tube shows the transverse shearing failure mode with high specific energy absorption. The [±45]3s square tube and [±45]3s sinusoidal specimen show the local buckling failure mode with low specific energy absorption. The [0/90]4s sinusoidal specimen, [0/90]3s circular tube, and [0/90]3s square tube show the lamina bending failure mode with medium specific energy absorption. The failure mode of thin-walled structure can be changed by reasonable layups design, and the energy absorption can further be improved.


2016 ◽  
Vol 10 (4) ◽  
pp. 280-284
Author(s):  
Maria Kotełko ◽  
Artur Mołdawa

Abstract In the paper the dynamic response of thin-walled, spot-welded prismatic frusta subjected to axial impact load is investigated. The parametric study into the influence of several parameters on the energy absorption capability, expressed by some crashworthiness indicators is performed, using Finite Element simulations. FE model is validated by experimental results of quasi-static and dynamic (impact) tests. Results of initial study concerning influence of spot welds are presented. Some conclusions are derived from the parametric study into the influence of frustum angle and wall thickness upon the energy absorption capability.


2015 ◽  
Vol 778 ◽  
pp. 18-23
Author(s):  
Jing Hui Zhao ◽  
Jian Feng Wang ◽  
Tao Liu ◽  
Na Yang ◽  
Wen Jie Duan ◽  
...  

Aluminum honeycomb is a lightweight material with high strength and strong capacity of energy absorption. In order to research energy absorption characteristic of aluminum honeycomb material, quasi-static and dynamic out-of-plane compression experiments are carried out on a double-layer aluminum honeycomb impact attenuator of one FSAE racing car. Plateau stress (PS), specific load (SL), mass specific energy absorption (MSEA), volume specific energy absorption (VSEA) and other parameters of the tested aluminum honeycomb under both quasi-static and dynamic impact conditions are analyzed. The results show that the tested aluminum honeycomb impact attenuator has good energy absorption capacity to meet the collision requirements. Furthermore, under the condition of dynamic impact, the energy absorption capacity of this honeycomb improves compared with that under the condition of quasi static compression.


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