Experimental Analyses on Energy Absorption Property of Aluminum Honeycomb under Out-of-Plane Compression

2015 ◽  
Vol 778 ◽  
pp. 18-23
Author(s):  
Jing Hui Zhao ◽  
Jian Feng Wang ◽  
Tao Liu ◽  
Na Yang ◽  
Wen Jie Duan ◽  
...  
Keyword(s):  
Energy Absorption ◽  
Specific Energy ◽  
Absorption Capacity ◽  
Dynamic Impact ◽  
Energy Absorption Capacity ◽  
Static Compression ◽  
Specific Energy Absorption ◽  
Out Of Plane ◽  
Aluminum Honeycomb ◽  
Plane Compression

Aluminum honeycomb is a lightweight material with high strength and strong capacity of energy absorption. In order to research energy absorption characteristic of aluminum honeycomb material, quasi-static and dynamic out-of-plane compression experiments are carried out on a double-layer aluminum honeycomb impact attenuator of one FSAE racing car. Plateau stress (PS), specific load (SL), mass specific energy absorption (MSEA), volume specific energy absorption (VSEA) and other parameters of the tested aluminum honeycomb under both quasi-static and dynamic impact conditions are analyzed. The results show that the tested aluminum honeycomb impact attenuator has good energy absorption capacity to meet the collision requirements. Furthermore, under the condition of dynamic impact, the energy absorption capacity of this honeycomb improves compared with that under the condition of quasi static compression.

Crashworthiness optimization of hierarchical hexagonal honeycombs under out-of-plane impact

2020 ◽  
pp. 095440622093910
Author(s):  
M Altin ◽  
E Acar ◽  
MA Güler
Keyword(s):  
Finite Element ◽  
Energy Absorption ◽  
Specific Energy ◽  
Numerical Study ◽  
Absorption Capacity ◽  
Optimization Approach ◽  
Energy Absorption Capacity ◽  
Specific Energy Absorption ◽  
Honeycomb Structures ◽  
Out Of Plane

This paper presents a numerical study of regular and hierarchical honeycomb structures subjected to out-of-plane impact loading. The specific energy absorption capacity of honeycomb structures via nonlinear explicit finite element analysis is investigated. The constructed finite element models are validated using experimental data available in the literature. The honeycomb structures are optimized by using a surrogate-based optimization approach to achieve maximum specific energy absorption capacity. Three surrogate models polynomial response surface approximations, radial basis functions, and Kriging models are used; Kriging models are found to be the most accurate. The optimum specific energy absorption value obtained for hierarchical honeycomb structures is found to be 148% greater than that of regular honeycomb structures.

Energy-Absorbing Characteristics of the Stiffened Thin-Walled Tubes Subjected to Axial Crushing

2013 ◽  
Vol 437 ◽  
pp. 158-163
Author(s):  
Wei Liang Dai ◽  
Xu Guang Li ◽  
Qing Chun Wang
Keyword(s):  
Energy Absorption ◽  
Specific Energy ◽  
Absorption Capacity ◽  
Test Results ◽  
Energy Absorption Capacity ◽  
Specific Energy Absorption ◽  
Axial Crushing ◽  
The Mean ◽  
Thin Walled ◽  
Energy Absorbing

Energy absorbing characteristics of the non-stiffened and stiffened single hat sections subjected to quasi-static axial crushing were experimentally investigated. First non-stiffened hat sections were axially crushed, then structures with different stiffened methods (stiffened in hat and stiffened in the plate) were tested, finally energy absorption capacities of these structures were compared. Test results showed that, for the appropriate designed stiffened tube, the mean crush force and mass specific energy absorption were increased significantly compared to the non-stiffened. Stiffened in hat section showed a little more energy absorption capacity than that stiffened in the plate, but the structure may sustain a global bending.

scholarly journals Influence of the Geometric Parameters on the Densification Onset Strain of Double-Walled Honeycomb Aluminum under Out-of-Plane Compression

2020 ◽  
Vol 2020 ◽  
pp. 1-7
Author(s):  
Jian Wang ◽  
Ying Cao
Keyword(s):  
Energy Absorption ◽  
Wall Thickness ◽  
Least Squares Method ◽  
Absorption Capacity ◽  
Geometric Design ◽  
Design Parameters ◽  
Element Analysis ◽  
Static Compression ◽  
Out Of Plane ◽  
Plane Compression

As a material widely used in various lightweight structures and energy absorbing devices, honeycomb aluminum has high specific stiffness and specific strength, excellent energy absorption capacity, and vibration damping. When evaluating the energy absorption of honeycomb aluminum under out-of-plane compression, platform stress and onset strain of densification have become important parameters studied by many scholars. In this work, based on the theory that the energy absorption efficiency determines the densification onset strain, the influence of the geometric design parameters of honeycomb aluminum on the onset strain of out-of-plane quasi-static compression densification is studied. Based on the results of the finite element analysis, the relationship between the onset strain and the geometric design parameters including cell size length and wall thickness is fitted by the least squares method. A linear relationship that the onset strain of densification will decrease with the increase of the reciprocal of cell side length and the onset strain of densification will decrease with the increase of the wall thickness is exhibited in the conclusion. This work can provide a theoretical basis for the calculation of the platform stress in the plastic deformation stage.

Testing on Energy Absorption of Banana Fiber Polyester Composite

2011 ◽  
Vol 117-119 ◽  
pp. 873-875
Author(s):  
Noor Hisyam Bin Noor Mohamed ◽  
Hasmiryadie Juneh ◽  
Mahshuri Yusof
Keyword(s):  
Energy Absorption ◽  
Specific Energy ◽  
Fiber Length ◽  
Absorption Capacity ◽  
Synthetic Fiber ◽  
Energy Absorption Capacity ◽  
Banana Fiber ◽  
Specific Energy Absorption ◽  
Banana Fibers ◽  
Polyester Composite

Natural fibers are now becoming a subject of interest to replace synthetic fiber as reinforcement materials where the development of natural fiber composites has been conducted in the last few decades. The objective of this research is to investigate the energy absorption capacity of banana fiber polyester composite and its specific energy absorption capacity as well. Banana fibers are extracted and cut into 10mm, 20mm and 30mm fiber length. Fabrication of rectangular bar as composite samples with different banana fiber length and fiber volume fraction (1%, 2%, and 3%) were conducted and the results are studied and analyzed. The information on energy absorption and specific energy absorption capacity are useful for applications such as automotive structures where the ability to absorb impact may save life. The increase of banana fiber content and length shows an increase of maximum load and energy absorption values for all specimens.

Numerical and experimental investigation for enhancing the energy absorption capacity of the novel three-dimensional printed sandwich structures

2021 ◽  
pp. 146442072199749
Author(s):  
H Geramizadeh ◽  
S Dariushi ◽  
S Jedari Salami
Keyword(s):  
Energy Absorption ◽  
Sandwich Structures ◽  
Three Dimensional ◽  
Absorption Capacity ◽  
The Novel ◽  
Energy Absorption Capacity ◽  
Fused Deposition ◽  
Honeycomb Sandwich ◽  
Out Of Plane ◽  
Vertical Walls

The current study focuses on designing the optimal three-dimensional printed sandwich structures. The main goal is to improve the energy absorption capacity of the out-of-plane honeycomb sandwich beam. The novel Beta VI and Alpha VI were designed in order to achieve this aim. In the Beta VI, the connecting curves (splines) were used instead of the four diagonal walls, while the two vertical walls remained unchanged. The Alpha VI is a step forward on the Beta VI, which was promoted by filleting all angles among the vertical walls, created arcs, and face sheets. The two offered sandwich structures have not hitherto been provided in the literature. All models were designed and simulated by the CATIA and ABAQUS, respectively. The three-dimensional printer fabricated the samples by fused deposition modeling technique. The material properties were determined under tensile, compression, and three-point bending tests. The results are carried out by two methods based on experimental tests and finite element analyses that confirmed each other. The achievements provide novel insights into the determination of the adequate number of unit cells and demonstrate the energy absorption capacity of the Beta VI and Alpha VI are 23.7% and 53.9%, respectively, higher than the out-of-plane honeycomb sandwich structures.

3D-Printed Bio-inspired Zero Poisson’s Ratio Graded Metamaterials with High Energy Absorption Performance

2022 ◽  
Author(s):  
Ramin Hamzehei ◽  
Ali Zolfagharian ◽  
Soheil Dariushi ◽  
Mahdi Bodaghi
Keyword(s):  
Cell Wall ◽  
Energy Absorption ◽  
Poisson’S Ratio ◽  
High Energy ◽  
Absorption Capacity ◽  
Poisson's Ratio ◽  
Base Pairs ◽  
Energy Absorption Capacity ◽  
Static Compression ◽  
Unit Cells

Abstract This study aims at introducing a number of two-dimensional (2D) re-entrant based zero Poisson’s ratio (ZPR) graded metamaterials for energy absorption applications. The metamaterials’ designs are inspired by the 2D image of a DNA molecule. This inspiration indicates how a re-entrant unit cell must be patterned along with the two orthogonal directions to obtain a ZPR behavior. Also, how much metamaterials’ energy absorption capacity can be enhanced by taking slots and horizontal beams into account with the inspiration of the DNA molecule’s base pairs. The ZPR metamaterials comprise multi-stiffness unit cells, so-called soft and stiff re-entrant unit cells. The variability in unit cells’ stiffness is caused by the specific design of the unit cells. A finite element analysis (FEA) is employed to simulate the deformation patterns of the ZPRs. Following that, meta-structures are fabricated with 3D printing of TPU as hyperelastic materials to validate the FEA results. A good correlation is observed between FEA and experimental results. The experimental and numerical results show that due to the presence of multi-stiffness re-entrant unit cells, the deformation mechanisms and the unit cells’ densifications are adjustable under quasi-static compression. Also, the structure designed based on the DNA molecule’s base pairs, so-called structure F''', exhibits the highest energy absorption capacity. Apart from the diversity in metamaterial unit cells’ designs, the effect of multi-thickness cell walls is also evaluated. The results show that the diversity in cell wall thicknesses leads to boosting the energy absorption capacity. In this regard, the energy absorption capacity of structure ‘E’ enhances by up to 33% than that of its counterpart with constant cell wall thicknesses. Finally, a comparison in terms of energy absorption capacity and stability between the newly designed ZPRs, traditional ZPRs, and auxetic metamaterial is performed, approving the superiority of the newly designed ZPR metamaterials over both traditional ZPRs and auxetic metamaterials.

Cushioning energy absorption of composite layered structures including paper corrugation, paper honeycomb and expandable polyethylene

2019 ◽  
Vol 54 (3) ◽  
pp. 176-191 ◽  
Author(s):  
Yanfeng Guo ◽  
Meijuan Ji ◽  
Yungang Fu ◽  
Dan Pan ◽  
Xingning Wang ◽  
...  
Keyword(s):  
Energy Absorption ◽  
Specific Energy ◽  
Peak Stress ◽  
Layered Structures ◽  
Absorption Efficiency ◽  
Compression Stress ◽  
Static Compression ◽  
Specific Energy Absorption ◽  
Energy Absorption Efficiency ◽  
Paper Honeycomb

The composite layered structures including paper corrugation, paper honeycomb and expandable polyethylene are innovative structures of cushioning energy absorption, and the compression and impact resistances of the expandable polyethylene can be enhanced by laminating the corrugated paperboard or honeycomb paperboard. This article evaluated the compression performance and cushioning energy absorption of the composite layered structures by the static compression and drop impact compression tests. On one hand, the static compression properties showed that the total energy absorption, energy absorption per unit volume and stroke efficiency of the composite layered structures were all higher than those of expandable polyethylene. The specific energy absorption was enhanced with the increase in compression strain but almost not affected by the compression rate. The specific energy absorption of the composite layered structures including the expandable polyethylene and honeycomb paperboard was greater than those of the expandable polyethylene and corrugated paperboard. The energy absorption efficiency of the composite layered structures including the expandable polyethylene and corrugated paperboard was large for the low compression stress level, yet that of the composite layered structures including the expandable polyethylene and honeycomb paperboard was large for the high compression stress level. On the other hand, the dynamic compression characteristics showed that the peak stress, energy absorption per unit area, energy absorption per unit volume and specific energy absorption of the composite layered structures embodying paper sandwich cores and expandable polyethylene had linear increasing trends with the increase of drop shock energy. At the same drop impact condition, the composite layered structures including the honeycomb paperboard and expandable polyethylene had better cushioning energy absorption, the peak stress decreased by 23.6% on average, the energy absorption efficiency raised by 8.85% on average and the specific energy absorption increased by 18.1% on average than those including the corrugated paperboard and expandable polyethylene. Therefore, the corrugated paperboard and honeycomb paperboard can helpfully improve the cushioning energy absorption of the expandable polyethylene, and the composite layered structures embodying the expandable polyethylene, corrugated paperboard and honeycomb paperboard may hold excellent packaging protection.

Impact Energy Absorption of Continuous Fiber Composite Tubes

1987 ◽  
Vol 109 (1) ◽  
pp. 72-77 ◽  
Author(s):  
D. W. Schmueser ◽  
L. E. Wickliffe
Keyword(s):  
Energy Absorption ◽  
Specific Energy ◽  
Failure Modes ◽  
Fiber Composite ◽  
Impact Testing ◽  
Compression Tests ◽  
Buckling Mode ◽  
Static Compression ◽  
Specific Energy Absorption ◽  
Fiber Splitting

This paper presents the results of an impact testing program that was conducted to characterize the energy absorption and failure characteristics of selected composite material systems and to compare the results with aluminum and steel. Composite tube specimens were constructed using graphite/epoxy (Gr/Ep), Kevlar/epoxy (K/Ep), and glass/epoxy (Gl/Ep) prepreg tape and were autoclave cured. Vertical impact and static compression tests were performed on 56 tubes. Tests results for energy absorption varied significantly as a function of lay-up angle and material type. In general, the Gr/Ep tubes had specific energy absorption values that were greater than those for K/Ep and Gl/Ep tubes having the same ply construction. Angle-ply Gr/Ep and K/Ep tubes had specific energy absorption values that were greater than those for 1024 steel tubes. Gr/Ep and Gl/Ep angle-ply tubes exhibited brittle failure modes consisting of fiber splitting and ply delamination, whereas the K/Ep angle-ply tubes collapsed in an accordian buckling mode similar to that obtained for metal tubes.

Functionally Graded Cellular Core Cross Tube: Finite Element Study

2019 ◽  
Author(s):  
Sean Jenson ◽  
Eboreime Ohioma ◽  
Muhammad Ali ◽  
Khairul Alam
Keyword(s):  
Energy Absorption ◽  
Specific Energy ◽  
Fuel Efficiency ◽  
Compressive Loading ◽  
Absorption Capacity ◽  
Functionally Graded ◽  
Thin Wall ◽  
Tubular Structures ◽  
Energy Absorption Capacity ◽  
Wall Structures

Abstract Thin wall structures are primarily deployed in automotive chassis to increase the energy absorption capacity of the automobiles in the event of an accident. Researchers have delved into developing lighter structures for improving automobiles’ fuel efficiency with a challenge of maintaining or preferably exceeding the energy absorption properties of the structure. In this study, the work presented is a continuation of research conducted on exploring the effects of the introduction of cellular core in tubular structures under axial compressive loading. The crushing response of cellular core cross tube was numerically studied using ABAQUS/Explicit module. The characteristics such as deformation or collapsing modes, crushing/ reactive force, locking strain, energy curves, and specific energy absorbed were studied. The cellular core cross tube shows significant potential for reducing the weight of automobile structure while giving positive indication towards enhancing the specific energy absorption capacity.

Improving cushioning properties of a 3D weft knitted spacer fabric in a novel design with NiTi monofilaments

2018 ◽  
Vol 49 (10) ◽  
pp. 1389-1410 ◽  
Author(s):  
Mohsen Hamedi ◽  
Parisa Salimi ◽  
Nima Jamshidi
Keyword(s):  
Shape Memory Alloy ◽  
Shape Memory ◽  
Mechanical Stress ◽  
Energy Absorption ◽  
Absorption Capacity ◽  
Daily Activities ◽  
Energy Absorption Capacity ◽  
Static Compression ◽  
Spacer Fabric ◽  
Novel Design

Cushioning pads alleviate the effects of mechanical stress on the human body due to impacts and daily activities. One relevant application for such pads is orthopedic insoles used for diabetic foot to improve energy absorption and reduce stress gradient by using suitable materials and structures. This article considers a novel design that improves the energy absorption capabilities of cushioning pads. Experiments were conducted to evaluate the properties of the designed weft knitted spacer fabrics. Six groups of samples were knitted in which steel, polyamide, and shape memory alloy materials were utilized as spacer monofilament. Stress–strain, energy absorption and efficiency diagrams were obtained following the quasi-static compression tests carried out on the samples. Three investigation groups were adopted to evaluate the effect of the spacer monofilament material, diameter, and slope on energy absorption capacity. It was determined that shape memory alloy monofilament with 0.1 mm diameter was the optimum configuration to be utilized as spacer yarn in a typical 3D weft knitted fabric. It was also concluded that higher-inclined spacer monofilament in spacer fabric was the optimum choice for knitting cushioning pads as it absorbed more energy. The energy absorption capacity of the optimum design of spacer fabric obtained in this study, increased by a factor of 2.4 compared with commercial polyamide pads. This design can be utilized in any cushioning pad exposed to high mechanical stress due to impact, sports and daily activities.

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