Mechanical Behaviour and Failure Mode of High Interstitially Alloyed Austenite under Combined Compression and Cyclic Torsion

multiaxial stress states frequently occur in technical components and, due to the multitude of possible load situations and variations in behaviour of different materials, are to date not fully predictable. This is particularly the case when loads lie in the plastic range, when strain accumulation, hardening and softening play a decisive role for the material reaction. This study therefore aims at adding to the understanding of material behaviour under complex load conditions. Fatigue tests conducted under cyclic torsional angles (5°, 7.5°, 10° and 15°), with superimposed axial static compression loads (250 MPa and 350 MPa), were carried out using smooth specimens at room temperature. A high nitrogen alloyed austenitic stainless steel (nickel free), was employed to determine not only the number of cycles to failure but particularly to aid in the understanding of the mechanical material reaction to the multiaxial stresses as well as modes of crack formation and growth. Experimental test results indicate that strain hardening occurs under the compressive strain, while at the same time cyclic softening is observable in the torsional shear stresses. Furthermore, the cracks’ nature is unusual with multiple branching and presence of cracks perpendicular in direction to the surface cracks, indicative of the varying multiaxial stress states across the samples’ cross section as cross slip is activated in different directions. In addition, it is believed that the static compressive stress facilitated the Stage I (mode II) crack to change direction from the axial direction to a plane perpendicular to the specimen’s axis.

Dynamic Compression Characteristics and Failure Mechanism of Water-Saturated Granite

For Fangshan granite in Beijing, the static compression and dynamic compression tests have been carried out separately under natural air drying and water saturation. It was found that the dynamic compressive strength of water-saturated granite is higher than that of air-dried granite, which is contrary to the result that the strength of water-saturated rock is lower than that of air-dried granite under static load. Furthermore, under the medium strain rate condition, when the strain rate is 85 s−1, the dynamic strength of natural air-dried granite could be increased by nearly 0.5 times compared with its static state. The dynamic strength of water-saturated granite could be increased by nearly 1–2 times compared with its static strength, which shows that water-saturated granite has stronger strain rate sensitivity than natural air-dried granite. Meanwhile, under impact loading, from the perspective of water-bearing granite the Bernoulli effect of fluid, the adhesion effect of free water and the Stefan effect of fluid in water-saturated granite were revealed, and found to be the essential reasons affecting the dynamic strength of water-saturated granite. The dynamic strength in different water-bearing states in the range of medium strain rate could then be analyzed in depth, providing a certain reference value for the strength design of water-bearing rock engineering.

Compressive properties of cell structures manufactured by photo-curing technology liquid polymer resins – Polyjet Matrix

The article presents the results of compressive strength tests of cylindrical samples with a hexagonal cell structure. The samples were made of MED 610 material using the photo-curing technology liquid polymer resins. The compressive strength was estimated on the basis of a static compression test of the printed elements. It has been shown that the PolyJet Matrix 3D printing technology enables the printing models with a thin-walled cell structure, which, while maintaining the appropriate strength properties, can be used in the design and production of certain utility models.

3D-Printed Bio-inspired Zero Poisson’s Ratio Graded Metamaterials with High Energy Absorption Performance

This study aims at introducing a number of two-dimensional (2D) re-entrant based zero Poisson’s ratio (ZPR) graded metamaterials for energy absorption applications. The metamaterials’ designs are inspired by the 2D image of a DNA molecule. This inspiration indicates how a re-entrant unit cell must be patterned along with the two orthogonal directions to obtain a ZPR behavior. Also, how much metamaterials’ energy absorption capacity can be enhanced by taking slots and horizontal beams into account with the inspiration of the DNA molecule’s base pairs. The ZPR metamaterials comprise multi-stiffness unit cells, so-called soft and stiff re-entrant unit cells. The variability in unit cells’ stiffness is caused by the specific design of the unit cells. A finite element analysis (FEA) is employed to simulate the deformation patterns of the ZPRs. Following that, meta-structures are fabricated with 3D printing of TPU as hyperelastic materials to validate the FEA results. A good correlation is observed between FEA and experimental results. The experimental and numerical results show that due to the presence of multi-stiffness re-entrant unit cells, the deformation mechanisms and the unit cells’ densifications are adjustable under quasi-static compression. Also, the structure designed based on the DNA molecule’s base pairs, so-called structure F''', exhibits the highest energy absorption capacity. Apart from the diversity in metamaterial unit cells’ designs, the effect of multi-thickness cell walls is also evaluated. The results show that the diversity in cell wall thicknesses leads to boosting the energy absorption capacity. In this regard, the energy absorption capacity of structure ‘E’ enhances by up to 33% than that of its counterpart with constant cell wall thicknesses. Finally, a comparison in terms of energy absorption capacity and stability between the newly designed ZPRs, traditional ZPRs, and auxetic metamaterial is performed, approving the superiority of the newly designed ZPR metamaterials over both traditional ZPRs and auxetic metamaterials.

FEA and Quasi-static Test on Energy Absorption Characteristic of Space Orthogonal Concave Honeycomb Structure with Negative Poisson’s Ratio

As a representative of metamaterials, negative Poisson’s ratio (NPR) material possesses special mechanical properties such as expansion, negative compression ratio and so forth. As a result, it is widely used in the fields of vehicles, aerospace, et al. In this paper, a novel space orthogonal concave honeycomb structure (OC) is designed based on traditional concave honeycomb structure (CHS). In order to explore the influence rule of OC structure on the deformation and energy absorption capacity of crash box under low-speed collision, mechanical analysis and parameter research on OC structure are conducted through quasi-static compression test and numerical simulation. The results suggest that the finite element results of OC structure fit well with the experimental results, and the FEM is highly credible. In addition, the novel OC sandwich structure can effectively enhance the deformation capacity and improve the energy absorption performance of the crash box. When the wall thickness ? of OC structure is 1mm and angle ? is 50°, the deformation and energy absorption capacity of the crash box increased by 25.6% and 19.3% respectively.

Effect of fiber ratio on the impact behavior of polypropylene fiber reinforced samples

This study investigated the effect of fiber ratio on the impact behavior of polypropylene fiber reinforced concrete cube and beam samples. Plain concrete mixtures for control samples and polypropylene fiber-reinforced concrete mixtures with fiber ratios of %0.22, %0.44, and %0.66 by volume were prepared. An instrumented drop-weight impact system was used for the dynamic tests. Static compression tests, three-point bending tests, and impact tests were performed on beam samples (with the dimension of 100×100×500 mm). Static compression and impact tests were performed on cube samples (with the size of 100 mm). It was observed that the fracture properties of polypropylene fiber reinforced concrete for both cube and beam samples were better than the control samples under impact. The crack width in the beams under the impact decreased with the increase in polypropylene fiber ratio. The cube and beam concrete samples reinforced with polypropylene fibers absorbed the impact energy better than the control samples.

Quasi-static compression behavior and microstructure changes in low-cost AA6061 composites

The workability study of the composites enhances the understanding of the degree of plastic deformation that can be employed on it. The current research work highlights the response of the low-cost aluminum composites reinforced with exhausted alkaline battery powders under quasi-static compression. The effect of reinforcements and aspect ratio against the strain hardening exponent and strength coefficients were investigated. The microstructural changes after quasi-static compression were studied and related to the changes in the property of the composites. The composite with 6 wt.% of reinforcement showed the least amount of porosity as 1.2%. In most of the cases, the maximum value of average strain hardening exponent with respect to axial strain was noted in the composites with 6 wt. % of reinforcement. The lowest aspect ratio of 0.5 showed the maximum workability in the composites. The average strength coefficient was found to be maximum (308.58 MPa) in the composite with 2 wt.% reinforcement. The elongated grains and slip bands were observed in the microstructure of the compressed specimens.

Comparative studies of the constitutive models for tungsten heavy alloy (95W-3.5Ni-1.5Fe) at high strain rates

The plastic behaviors’ description of a tungsten heavy alloy (95W-3.5Ni-1.5Fe) at temperatures of 298–773 K and strain rates of 0.001–11,000 s−1 is systematically studied based on four constitutive models, that is, Zerilli-Armstrong model, modified Zerilli-Armstrong model, Mechanical Threshold Stress model, and modified Mechanical Threshold Stress model. The quasi-static compression experiments using an electronic universal testing machine and the dynamic compression experiments using a split Hopkinson pressure bar apparatus are employed to obtain the true stress–strain curves at a total of three temperatures (298 K, 573 K, and 773 K) and a wide range of strain rates (0.001–11,000 s−1). The parameters of the four constitutive models are obtained by the above fundamental experimental data and Grey Wolf Optimizer. The correlation coefficient and average absolute relative error are used to evaluate the predicted performance of these models. Modified Mechanical Threshold Stress model is found to have the highest predicted performance in describing the flow stress of the 95W-3.5Ni-1.5Fe alloy. Eventually, two compression experiments whose loading conditions are not in the fundamental experiments are conducted to validate the four models.

Zirconia vs. Titanium Dental Implants: Primary Stability In-Vitro Analysis

The present experimental trial uses two types of dental implants, one made of titanium (Ti6Al4V) and the other one of zirconia (ZrO2), but both of identical design, to compare their stability and micro-movements values under load. One of each type of implant (n = 42) was placed into 21 cow ribs, recording the insertion torque and the resonance frequency using a specific transducer. Subsequently, a prosthetic crown made of PMMA was screwed onto each of the implants in the sample. They were then subjected to a static compression load on the vestibular cusp of the crown. The resulting micromovements were measured. The zirconia implants obtained a higher mean of both IT and RFA when compared with those of titanium, with statistically significant differences in both cases (p = 0.0483 and p = 0.0296). However, the micromovement values when load was applied were very similar for both types, with the differences between them (p = 0.3867) not found to be statistically significant. The results show that zirconia implants have higher implant stability values than titanium implants. However, the fact that there are no differences in micromobility values implies that caution should be exercised when applying clinical protocols for zirconia based on RFA, which only has evidence for titanium.

Deformation and Failure Properties of High-Ni Lithium-Ion Battery under Axial Loads

To explore the failure modes of high-Ni batteries under different axial loads, quasi-static compression and dynamic impact tests were carried out. The characteristics of voltage, load, and temperature of a battery cell with different states of charge (SOCs) were investigated in quasi-static tests. The mechanical response and safety performance of lithium-ion batteries subjected to axial shock wave impact load were also investigated by using a split Hopkinson pressure bar (SHPB) system. Different failure modes of the battery were identified. Under quasi-static axial compression, the intensity of thermal runaway becomes more severe with the increase in SOC and loading speed, and the time for lithium-ion batteries to reach complete failure decreases with the increase in SOC. In comparison, under dynamic SHPB experiments, an internal short circuit occurred after impact, but no violent thermal runaway was observed.