Study on residual stress distribution of 2024-T3 and 7075-T6 aluminum dissimilar friction stir welded joints

2020 ◽  
Vol 118 ◽  
pp. 104911
Author(s):  
Yanning Guo ◽  
Yu'e Ma ◽  
Xiushuo Zhang ◽  
Xudong Qian ◽  
Jian Li
Keyword(s):  
Residual Stress ◽  
Stress Distribution ◽  
Welded Joints ◽  
Residual Stress Distribution ◽  
Friction Stir

Comparison of Residual Stress Between MIG Welding and Friction Stir Welding

2012 ◽  
Vol 155-156 ◽  
pp. 1218-1222
Author(s):  
Lei Wang ◽  
Mitsuyosi Tsunori
Keyword(s):  
Residual Stress ◽  
Friction Stir Welding ◽  
Stress Distribution ◽  
Yield Strength ◽  
Room Temperature ◽  
Welding Process ◽  
Residual Stress Distribution ◽  
Mig Welding ◽  
Friction Stir ◽  
Friction Stir Welding Process

Residual stress distribution plays a very important role in welded structures, the aim of present work is to find out the effect of different welding methods on the residual stress distribution by means of neutron diffraction measurements and FE models simulation. 4 mm thick DH-36 steel plates were butt welded by MIG welding process and 5 mm thick AA 2024 aluminium alloy plates were butt welded by friction stir welding process. Results show that residual stresses of MIG welding process are higher than those of friction stir welding process. The peak residual stress of MIG weld is close to the room temperature uniaxial yield strength of DH-36 while the peak residual stress of friction stir weld is just about 50% of the room temperature uniaxial yield strength of AA2024. The size effect of MIG welded and effect of welding speeds of friction stir welded on the residual stress distribution have also been studied in the paper.

Residual stress distribution and microstructure in the friction stir weld of 7075 aluminum alloy

2015 ◽  
Vol 50 (22) ◽  
pp. 7262-7270 ◽  
Author(s):  
Pengfei Ji ◽  
Zhongyu Yang ◽  
Jin Zhang ◽  
Lin Zheng ◽  
Vincent Ji ◽  
...  
Keyword(s):  
Residual Stress ◽  
Aluminum Alloy ◽  
Stress Distribution ◽  
Residual Stress Distribution ◽  
Friction Stir Weld ◽  
7075 Aluminum Alloy ◽  
Friction Stir

Welding Residual Stress in HDPE Pipes: Measurement and Numerical Simulation

2019 ◽  
Vol 141 (4) ◽  
Author(s):  
Yu Sun ◽  
Yun-Fei Jia ◽  
Muhammad Haroon ◽  
Huan-sheng Lai ◽  
Wenchun Jiang ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Residual Stress ◽  
Stress Distribution ◽  
Welded Joints ◽  
Residual Stress Distribution ◽  
Fusion Welding ◽  
Welding Residual Stress ◽  
Hole Drilling ◽  
Radial Depth ◽  
Hdpe Pipes

To understand the residual stress distribution in the welded joints of high density polyethylene (HDPE) pipes is essential to the assessment of its structural integrity. However, limited knowledge of their residual stress was available in this regard. In this paper, the hole-drilling strain-gage method was used to measure the residual stress in the welded seam of HDPE pipes, which was produced by the butt fusion welding technique. The finite element modeling using viscoelastic constitutive model with Prony series was carried out to determine the temperature field and corresponding stress field in the welding stages. The measured residual stress near the surface shows good consistency with the numerical results. It is shown that the residual stress in the hoop direction is much larger than those in the radial and axial directions. The effect of the pipe thickness on the residual stress distribution was also investigated by numerical simulation. The positions of the maximum tensile stress in the welded joints were found within the normalized depth region (the radial depth to the thickness) of 0.2 to 0.8.

Residual Stress Distribution in Butt Welded Joints – Effect of the Weld Groove Shape

2002 ◽  
Vol 404-407 ◽  
pp. 387-392 ◽  
Author(s):  
C. Veiga ◽  
Altino Loureiro ◽  
J.C.P. Pina ◽  
António Castanhola Batista
Keyword(s):  
Residual Stress ◽  
Stress Distribution ◽  
Welded Joints ◽  
Residual Stress Distribution ◽  
Groove Shape

scholarly journals RESIDUAL STRESS DISTRIBUTION DURING WELDING UNDER CONDITIONS OF LOW CLIMATIC TEERATURES

2019 ◽  
Vol 2019 (11) ◽  
pp. 4-12
Author(s):  
Юрий Сараев ◽  
Yuriy Saraev ◽  
Николай Голиков ◽  
Nikolay Golikov ◽  
Михаил Сидоров ◽  
...  
Keyword(s):  
Residual Stress ◽  
Stress Distribution ◽  
Residual Stresses ◽  
Stress Level ◽  
Welded Joints ◽  
Residual Stress Distribution ◽  
Temperature Decrease ◽  
Power Sources ◽  
Welded Structures ◽  
Residual Welding

The investigation of residual welding stresses is extremely essential for the choice of efficient structural forms of designed welded structures and for the correct choice of technological welding methods for manufacturing welded structures. In spite of the substantial data amount obtained as a result of the investigations carried out earlier the distributions of residual stresses and their impact upon working capacity of welded joints carried out during welding under conditions of low climatic temperatures is studied insufficiently. Actually there are no works on experimental investigations of residual stresses of welding under cold climatic conditions. The purpose of the work consists in the investigation of the character of residual stress distribution in end welded joints of structural steel St3sp after welding under low climatic temperature conditions by power sources with pulse and constant parameter measurements. To investigate residual stresses there was carried out plate welding at room and negative air temperatures. There were chosen and carried out two welding modes: pulse-arc welding with modulated current with the frequency of 1.67Hz and direct current welding. The definition of residual stresses was carried out with the use of X-ray method based on the measurement of material lattice micro-deformations caused by their effect. On the basis of the investigation results it was revealed that a welding temperature affects a value and a character of weld stresses. At air temperature decrease up to -45ºC irrespective of the welding mode chosen the increase of a tensile residual welding stress level in welded joints by 40…50% is observed. In comparison with dc welding during welding with modulated current there are formed residual stresses with a lower level of mean values both at room (+20ºC) temperature, and at negative one (-45ºC). The increase of a tensile residual stress level during welding under cold air conditions is connected with the necessity to increase the rate of energy input at welding, and also with the increase of steel strength properties at temperature decrease.

scholarly journals The Contour Method for Residual Stress Determination Applied to an AA6082-T6 Friction Stir Butt Weld

2011 ◽  
Vol 681 ◽  
pp. 177-181 ◽  
Author(s):  
Valentin Richter-Trummer ◽  
Pedro Miguel Guimarães Pires Moreira ◽  
João Ribeiro ◽  
Paulo Manuel Salgado Tavares de Castro
Keyword(s):  
Residual Stress ◽  
Stress Distribution ◽  
Residual Stresses ◽  
Cross Section ◽  
Residual Stress Distribution ◽  
Contour Method ◽  
Friction Stir Weld ◽  
Hole Drilling ◽  
Butt Weld ◽  
Friction Stir

Residual stresses parallel to the welding direction on a cross-section of a 3 mm thick friction stir butt-welded aluminum alloy AA6082-T6 plate were determined using the contour method. A full contour map of longitudinal residual stresses on a weld cross section was determined in this way, revealing detailed information on the residual stress distribution in the inside of a friction stir weld, especially in the nugget zone. The typical M-shape, usually described for the residual stress distribution in friction stir welds, was found. The maximum residual stresses are below the yield strength of the material in the shoulder region and, outside of the welding region, low tensile and compressive residual stresses are responsible for the necessary stress equilibrium on the plane of interest. A comparison was made with the established incremental hole drilling technique on an equivalent plate for validation and good agreement of both techniques was obtained. The distribution, as well as the magnitude of the residual stresses measured by both techniques, is very similar, thus validating both the experimental and numerical procedures used for the contour method application, presented and discussed in the present paper.

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