Study on combustion and emission characteristics of a heavy-duty gas turbine combustor fueled with natural gas

Fuel ◽  
2020 ◽  
Vol 275 ◽  
pp. 117988
Author(s):  
Wen Zeng ◽  
Liyao Pang ◽  
Weilin Zheng ◽  
Erjiang Hu
2016 ◽  
Vol 139 (2) ◽  
Author(s):  
Shi Liu ◽  
Hong Yin ◽  
Yan Xiong ◽  
Xiaoqing Xiao

Heavy duty gas turbines are the core components in the integrated gasification combined cycle (IGCC) system. Different from the conventional fuel for gas turbine such as natural gas and light diesel, the combustible component acquired from the IGCC system is hydrogen-rich syngas fuel. It is important to modify the original gas turbine combustor or redesign a new combustor for syngas application since the fuel properties are featured with the wide range hydrogen and carbon monoxide mixture. First, one heavy duty gas turbine combustor which adopts natural gas and light diesel was selected as the original type. The redesign work mainly focused on the combustor head and nozzle arrangements. This paper investigated two feasible combustor arrangements for the syngas utilization including single nozzle and multiple nozzles. Numerical simulations are conducted to compare the flow field, temperature field, composition distributions, and overall performance of the two schemes. The obtained results show that the flow structure of the multiple nozzles scheme is better and the temperature distribution inside the combustor is more uniform, and the total pressure recovery is higher than the single nozzle scheme. Through the full scale test rig verification, the combustor redesign with multiple nozzles scheme is acceptable under middle and high pressure combustion test conditions. Besides, the numerical computations generally match with the experimental results.


Author(s):  
Matteo Cerutti ◽  
Roberto Modi ◽  
Danielle Kalitan ◽  
Kapil K. Singh

As government regulations become increasingly strict with regards to combustion pollutant emissions, new gas turbine combustor designs must produce lower NOx while also maintaining acceptable combustor operability. The design and implementation of an efficient fuel/air premixer is paramount to achieving low emissions. Options for improving the design of a natural gas fired heavy-duty gas turbine partially premixed fuel nozzle have been considered in the current study. In particular, the study focused on fuel injection and pilot/main interaction at high pressure and high inlet temperature. NOx emissions results have been reported and analyzed for a baseline nozzle first. Available experience is shared in this paper in the form of a NOx correlative model, giving evidence of the consistency of current results with past campaigns. Subsequently, new fuel nozzle premixer designs have been investigated and compared, mainly in terms of NOx emissions performance. The operating range of investigation has been preliminarily checked by means of a flame stability assessment. Adequate margin to lean blow out and thermo-acoustic instabilities onset has been found while also maintaining acceptable CO emissions. NOx emission data were collected over a variety of fuel/air ratios and pilot/main splits for all the fuel nozzle configurations. Results clearly indicated the most effective design option in reducing NOx. In addition, the impact of each design modification has been quantified and the baseline correlative NOx emissions model calibrated to describe the new fuel nozzles behavior. Effect of inlet air pressure has been evaluated and included in the models, allowing the extensive use of less costly reduced pressure test campaigns hereafter. Although the observed effect of combustor pressure drop on NOx is not dominant for this particular fuel nozzle, sensitivity has been performed to consolidate gathered experience and to make the model able to evaluate even small design changes affecting pressure drop.


2001 ◽  
Vol 15 (9) ◽  
pp. 1319-1327
Author(s):  
Kook-Young Ahn ◽  
Han-Seok Kim ◽  
Vjacheslav Ivanovich Antonovsky

Author(s):  
Federico Bonzani

The IGCC power plant of Ferrera Erbognone will be the first real commercial power plant in Italy to be operated without taking into account the high benefits once available according to the national law (CIP6/1992) specifically dealing with recovery fuel usage alternative to natural gas. The syngas will be provided by the nearby refinery using tar as main feedstock. Furthermore, according to the demands of the refinery it will be possible in the gasifier island to separate hydrogen in variable quantity from the syngas thus giving a high variability composition as output fuel. Also, if the maximum quantity of hydrogen will be separated, an integration with natural gas will be performed in order to get the maximum power output of the power plant. As a consequence, the syngas burner has been designed taking into account all the fuel characteristics depending on the different composition carried out. According to these, the burner has been optimised in order to fit the various syngas blends to be fuelled when running the engine. In order to verify the modifications carried out the burner has been tested both at atmospheric and full engine conditions since the NOx requirements for this project are the more stringent experienced with respect to the past projects (NOx to be below 25 ppm). During these test the main aspect to be in investigated have been: a) Minimum load when feeding the gas turbine with syngas. b) NOx emission from 60% load up to base load. c) Change over from natural gas to syngas and vice versa. The tests have been performed successfully: commissioning on site will start on November 2005. The paper describe the design and the testing phase highlighting the main features of the burner and the fuel system with respect to the plant requirements.


2021 ◽  
Author(s):  
Serena Romano ◽  
Roberto Meloni ◽  
Pier Carlo Nassini ◽  
Antonio Andreini ◽  
Giovanni Riccio

Author(s):  
Serena Romano ◽  
Matteo Cerutti ◽  
Giovanni Riccio ◽  
Antonio Andreini ◽  
Christian Romano

Abstract Development of lean-premixed combustion technology with low emissions and stable operation in an increasingly wide range of operating conditions requires a deep understanding of the mechanisms that affect the combustion performance or even the operability of the entire gas turbine. Due to the relative wide range of natural gas composition supplies and the increased demand from Oil&Gas customers to burn unprocessed gas as well as LNG with notable higher hydrocarbons (C2+) content; the impact on gas turbine operability and combustion related aspects has been matter of several studies. In this paper, results of experimental test campaign of an annular combustor for heavy-duty gas turbine are presented with focus on the effect of fuel composition on both emissions and flame stability. Test campaign involved two different facilities, a full annular combustor rig and a full-scale prototype engine fed with different fuel mixtures of natural gas with small to moderate C2H6 content. Emissions trends and blowout for several operating conditions and burner configurations have been analyzed. Modifications to the burner geometry and fuel injection optimization have shown to be able to reach a good trade-off while keeping low NOx emissions in stable operating conditions for varying fuel composition.


Author(s):  
Krishna Venkatesan ◽  
Arin Cross ◽  
Changjin Yoon ◽  
Fei Han ◽  
Sven Bethke

Abstract In this study, an experimental facility with two combustion cans was built and successfully replicated the field boundary conditions for heavy duty gas turbine combustors. Each combustor consisted of multiple Dry Low NOx (DLN) fuel nozzles, representative of a real gas turbine combustor headend. The two combustor cans were connected at the combustor exits to simulate the cross-talk area in a can-annular combustor configuration of a gas turbine. Moreover, a choked boundary condition, at the exit section of the cross-talk area, simulated the first-stage nozzle of a turbine. The push-push and push-pull tones were excited by varying the fuel flow splits among the various fuel nozzles in each combustor can. The thermoacoustic behavior of the two-can combustor was modeled using both a reduced-order network approach and a high-fidelity CFD approach. The modeling was carried out to guide rig design and to predict the frequency and relative amplitudes of the various dynamics modes from the experiments. Various combustion dynamics mitigation strategies were demonstrated via the experiments in reducing both push-pull and push-push dynamics tones. Moreover, stable combustor operation was demonstrated with complete mitigation of all dynamics tones.


Author(s):  
Daniele Pampaloni ◽  
Pier Carlo Nassini ◽  
Simone Paccati ◽  
Lorenzo Palanti ◽  
Antonio Andreini ◽  
...  

Author(s):  
Daniele Pampaloni ◽  
Pier Carlo Nassini ◽  
Simone Paccati ◽  
Lorenzo Palanti ◽  
Antonio Andreini ◽  
...  

2019 ◽  
Vol 141 (11) ◽  
Author(s):  
Serena Romano ◽  
Matteo Cerutti ◽  
Giovanni Riccio ◽  
Antonio Andreini ◽  
Christian Romano

Abstract Development of lean-premixed combustion technology with low emissions and stable operation in an increasingly wide range of operating conditions requires a deep understanding of the mechanisms that affect the combustion performance or even the operability of the entire gas turbine. Due to the relative wide range of natural gas composition supplies and the increased demand from Oil&Gas customers to burn unprocessed gas as well as liquified natural gas (LNG) with notable higher hydrocarbons (C2+) content, the impact on gas turbine operability and combustion related aspects has been matter of several studies. In this paper, results of experimental test campaign of an annular combustor for heavy-duty gas turbine are presented with focus on the effect of fuel composition on both emissions and flame stability. Test campaign involved two different facilities, a full annular combustor rig and a full-scale prototype engine fed with different fuel mixtures of natural gas with small to moderate C2H6 content. Emission trends and blowout for several operating conditions and burner configurations have been analyzed. Modifications to the burner geometry and fuel injection optimization have shown to be able to reach a good tradeoff while keeping low NOx emissions in stable operating conditions for varying fuel composition.


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