Coupled CFD–DEM numerical modelling of perforation damage and sand production in weak sandstone formation

Author(s):  
Furkhat Khamitov ◽  
Nguyen Hop Minh ◽  
Yong Zhao
2006 ◽  
Vol 263 (1) ◽  
pp. 129-153 ◽  
Author(s):  
Jon E. Bouch ◽  
Ed Hough ◽  
Simon J. Kemp ◽  
John A. McKervey ◽  
Geoffrey M. Williams ◽  
...  

Author(s):  
Nubia Aurora González Molano ◽  
Jacobo Canal Vila ◽  
Héctor González Pérez ◽  
José Alvarellos Iglesias ◽  
M. R. Lakshmikantha

In this study an extensive experimental program has been carried out in order to characterize the mechanical behavior of two weak sandstone formations of an offshore field for application to sand production modeling. The experimental tests included Scratch tests, Triaxial tests and Advanced thick wall cylinder tests (ATWC) where the sand production initiation and the cumulative sand produced were registered. Numerical simulations of experimental tests were then performed using an advanced elasto-plastic constitutive model. Triaxial tests simulations allowed calibrating the constitutive model parameters. These parameters were employed for the numerical simulation of the ATWC in order to determine the equivalent plastic strain threshold required to the onset of sand production observed in laboratory for sanding assessment. Results obtained highlight the importance to use a realistic representation of the rock behavior focusing on post-yield behavior in order to build confidence in model predictions.


2020 ◽  
Author(s):  
Aigerim Rakhimzhanova ◽  
Colin Thornton ◽  
Yerlan Amanbek ◽  
Yong Zhao

Three-dimensional CFD-DEM-IBM simulations of sand production in a sandstone formation, using periodic boundaries, were performed using 10000 frictional elastic spheres bonded together and compressed at 1 MPa of overburden pressure. Sand production simulation geometry and procedure are proposed, in which the cone penetration test (CPT) has been used to investigate a physical perforation penetration of the cemented sandstone material with the real-world grain size distribution from the Ustyurt-Buzachi Sedimentary Basin. The Immersed Boundary Method (IBM) was adapted for the sand production simulation geometry to simulate the fluid flow near the well casing. Oil with low viscosity and density was used as an injection fluid (reservoir fluid). Erosion near the perforation tunnel due to the pressure drawdown was examined, where the production of sand particles was initiated during the first flow due to the drag force that lifted the sand particles from the perforation damage zone. At the beginning of the simulation a sand arch was captured around the perforation tunnel and due to the fluid flow it collapsed and perforation cavity became larger. The amount and mass of produced sand particles were calculated.


Energies ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 3130
Author(s):  
Mohammad Ahmad Mahmoudi Zamani ◽  
Dariusz Knez

A new applicable safety factor index (SFI) was developed to identify the impact of mechanical stresses and hydrodynamic forces on the potential sanding of a sandstone reservoir. The SFI is calculated by a fully numerically coupled analysis of the mechanical deformation and hydrocarbon fluid flow in the sandstone formation via FLAC3D software, Itasca Consulting Group, Minneapolis, USA. Sand production is commonly ascribed to mechanical failure while the influence of hydrodynamic forces on sandstone erosion is neglected or underestimated. However, the new SFI enables the designer to quantify the impact of mechanical and hydrodynamic forces separately on the future occurrence of sanding. Quantitative comparison is a beneficial tool to choose the most appropriate layout of the wellbore and perforations. The results demonstrated that hydrodynamic forces may have a more significant effect on sand production than mechanical stresses. Furthermore, the sanding process does not necessarily commence at the wellbore wall and may occur at any spot around the perforations with the highest stress state. The calculated SFI was effectively utilized to reduce the sand production, an intensely problematic issue in the oil field used here as a case study. The new SFI can be deployed to design the optimum wellbore and perforation configuration to decrease the sanding potential in a sandstone formation.


Sign in / Sign up

Export Citation Format

Share Document