Surface quality and microstructure of Al-Mg alloy strips fabricated by vertical-type high-speed twin-roll casting

2019 ◽  
Vol 37 ◽  
pp. 332-338 ◽  
Author(s):  
Daisuke Kikuchi ◽  
Yohei Harada ◽  
Shinji Kumai
Keyword(s):  
Surface Quality ◽  
High Speed ◽  
Mg Alloy ◽  
Twin Roll Casting ◽  
Roll Casting ◽  
Twin Roll

Microstructure and Tensile Properties of Al-(5~10)wt%Mg Alloy Sheets Fabricated by Twin Roll Casting and Rolling Process

2010 ◽  
Vol 443 ◽  
pp. 45-50 ◽  
Author(s):  
Hyoung Wook Kim ◽  
Jae Hyeng Cho ◽  
Cha Yong Lim ◽  
Suk Bong Kang
Keyword(s):  
Tensile Properties ◽  
Surface Quality ◽  
Intermetallic Particle ◽  
Process Condition ◽  
High Strength ◽  
Mg Alloy ◽  
Twin Roll Casting ◽  
Roll Casting ◽  
Twin Roll

High strength Al-Mg alloy strips with high Mg contents (5-10wt%Mg) were successfully fabricated by twin roll casting. In order to get a good surface quality of Al-Mg strips, an optimum process condition was investigated in this experiment. The morphology of the cast nozzle and the roll separate force during twin roll casting was important to improve the surface quality of the strip and homogeneity of the cast structure through the thickness. The size of intermetallic particle like Al-Fe compounds was reduced down to 1~2m due to a high cooling rate of Al melt during strip casting. In addition, the dendrite structure was very fine and the segregation of Al8Mg5 phase between grains was remarkably reduced. Therefore, the Al-Mg strips have good workability during additional cold/warm rolling processes. After annealing, the rolled sheets have superior tensile properties to a commercial high strength Al-Mg alloy sheet.

Roll Casting and Die Casting of Si-Added Al-Mg Alloy

2020 ◽  
Vol 1007 ◽  
pp. 12-17
Author(s):  
Toshio Haga ◽  
Shinichiro Imamura ◽  
Hiroshi Fuse ◽  
Hisaki Watari ◽  
Shinichi Nishida
Keyword(s):  
High Speed ◽  
Die Casting ◽  
Sheet Forming ◽  
Mg Alloy ◽  
Tension Tests ◽  
Roll Casting ◽  
Cold Rolled ◽  
Twin Roll Caster ◽  
Si Content ◽  
Twin Roll

Si ranging from 0.2 mass% to 2.0 mass% was added to Al-5%Mg alloy (5182) and strip was cast by a vertical type high-speed twin-roll caster at a speed of 80 m/min. The as-cast strip was cold-rolled down to 1 mm thickness and annealed. The mechanical properties were investigated using cup tests and tension tests. The limiting draw ratio (LDR) of the 5182 alloy was 2.0 and the LDR became smaller as the Si content increased. When the Si content was 2.0 mass%, the LDR was 1.8, which shows that Si-added 5182 can be used for sheet forming, if the Si content is less than 2.0 mass%. The tensile strength and elongation were almost constant when the Si content was less than 1 mass%, but decreased at 2.0 mass% Si. However, the elongation was greater than 20% at 2.0 mass% Si. For die casting, 2.0 mass% Si was determined as the appropriate content from the results of the tension tests. When the Si content is in the range from 1.0 mass% to 2.0 mass%, then the Si added Al-5%Mg has the ability to be used for both die casting and sheet forming.

Twin-Roll Cast Al-Clad Magnesium Alloy

2009 ◽  
Vol 618-619 ◽  
pp. 467-470 ◽  
Author(s):  
A.K. Prasada Rao ◽  
K.H. Kim ◽  
J.H. Bae ◽  
Geun Tae Bae ◽  
Dong Hyuk Shin ◽  
...  
Keyword(s):  
Reaction Zone ◽  
Transverse Section ◽  
Intermetallic Phases ◽  
Alloy Sheet ◽  
Mg Alloy ◽  
Microstructural Investigation ◽  
Twin Roll Casting ◽  
Roll Casting ◽  
Twin Roll Cast ◽  
Twin Roll

An attempt has been made to clad Mg alloy with Al by twin-roll casting. This was done by inserting an Al sheet between the roll and the Mg alloy melt during twin-roll casting. Microstructural investigation across the transverse section of the as-cast Al-clad Mg alloy sheet reveals a very good interfacial bonding between Al and the base Mg alloy. Annealing of the Al-clad Mg alloy sheet results in the formation of layers of various intermetallic phases along the Mg/Al interface. Subsequent rolling of the as-annealed sheet significantly improves the formability of the reaction zone, as evidenced by the cracking of the base Mg alloy before the cracking of the reaction zone.

scholarly journals Hot Deformation Behavior and Microstructural Evolution of Twin-Roll-Casting Mg Alloy during High-Temperature Compression

2019 ◽  
Vol 2019 ◽  
pp. 1-7
Author(s):  
Qingshan Yang ◽  
Jiahong Dai ◽  
Sensen Chai ◽  
Daliang Yu ◽  
Bin Jiang ◽  
...  
Keyword(s):  
Grain Size ◽  
Flow Stress ◽  
Microstructural Evolution ◽  
Deformation Behavior ◽  
Volume Fraction ◽  
Mg Alloy ◽  
Twin Roll Casting ◽  
Roll Casting ◽  
Average Grain Size ◽  
Twin Roll

The deformation behavior and microstructural evolution of twin-roll-casting AZ31 Mg alloy sheets were investigated via hot compression tests at 0°, 5°, and 10° from the normal direction. Compression strains of 5%, 15%, 25%, and 35% were employed at high temperatures of 450°C and 500°C. The flow stress as well as the difference in the flow stress associated with different sampling directions decreased when the temperature was increased. Furthermore, the volume fraction of dynamically recrystallized grains increased with increasing deformation, whereas the average grain size decreased. The DRX grain size and the volume fraction of dynamically recrystallized grains increased with increasing deformation temperature. During ultrahigh temperature compression, the effect of sampling direction on the compression microstructure is relatively small.

High Speed Twin Roll Casting of Aluminum-Copper Strips with Layered Structure

2012 ◽  
Vol 28 (1) ◽  
pp. 61-65 ◽  
Author(s):  
Seshadev Sahoo ◽  
Amitesh Kumar ◽  
B. K. Dhindaw ◽  
Sudipto Ghosh
Keyword(s):  
Layered Structure ◽  
High Speed ◽  
Twin Roll Casting ◽  
Roll Casting ◽  
Twin Roll

scholarly journals Role of Roll Separating Force in High-Speed Twin-Roll Casting of Aluminum Alloys

Metals ◽  
2019 ◽  
Vol 9 (6) ◽  
pp. 645 ◽  
Author(s):  
Min-Seok Kim ◽  
Hyoung-Wook Kim ◽  
Su-Hyeon Kim ◽  
Shinji Kumai
Keyword(s):  
Aluminum Alloys ◽  
Casting Speed ◽  
High Speed ◽  
Rolling Texture ◽  
Twin Roll Casting ◽  
Roll Casting ◽  
Fine Microstructure ◽  
Roll Separating Force ◽  
Twin Roll

The role of the roll separating force in the high-speed twin-roll casting of aluminum alloys was examined. In horizontal-type twin-roll casting, as the casting speed increased upon decreasing the roll separating force, the strip texture changed from a shear and rolling texture to a random texture. Direct temperature measurements during high-speed twin-roll casting showed that the roll separating force played a significant role in maintaining a good contact between the strip and the roll surface. This resulted in a high cooling rate around the roll nip and enabled the fabrication of a sound strip with a fine microstructure. Moreover, the high casting speed and lowered roll separating force gave a band structure consisting of fine globular grains in the mid-thickness region of the strip, which could be considered beneficial in the formation of a well-dispersed center segregation.

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