Thixoforming or semi-solid metal forming offers many advantages in comparison with casting and conventional forging. However, due to the high-melting temperature and related difficulties, there is relatively a few experimental data on the semi-solid processing of steels. Therefore, this study is subjected to study the microstructure evolution during partial remelting of 304 stainless steel which is priorely deformed in solid state by equal channel angular pressing (ECAP) at room temperature. ECAP is a promising technique to induce a great homogeneous strain in bulk metals known as a new method for strain induced melt activation (SIMA) process for preparing thixoforming ingot. Simultaneously, the effect of number of passes during ECAP was also discussed in terms of the microstructure change. The results showed that the microstructure was well refined with formation of fine twins and partial martensite along with many fine equiaxed grains which in turn lead to fine and spheroidal semi-solid slurry. It can be confirmed that ECAP followed by reheating was an effective method to produce semi-solid ingot for thixoforming.
Application of microforming in various research areas has received much attention due to the increased demand for miniature metallic parts that require mass production. For the accurate analysis and design of microforming process, proper modeling of material behavior at the micro/meso-scale is necessary by considering the size effects. Two size effects are known to exist in metallic materials. One is the “grain size” effect, and the other is the “feature/specimen size” effect. This study investigated the “feature/specimen size” effect and introduced a scaling model which combined both feature/specimen and grain size effects. Predicted size effects were compared with experiments obtained from previous research and showed a very good agreement. The model was also applied to forming of micro-features by coining. A flow stress model for Type 304 stainless steel taking into consideration the effect of the grain and feature size was developed and implemented into a finite element simulation tool for an accurate numerical analysis. The scaling model offered a simple way to model the size effect down to length scales of a couple of grains and extended the use of continuum plasticity theories to micro/meso-length scales.
A model for stress-strain behavior under hot working conditions has been proposed. Based on experimental data, equations for the dependence of flow stress on strain, strain rate, and temperature have been developed. Application to type 304 stainless steel and AISI 1055 steel has been demonstrated.
Abstract
Outokumpu Type 630 is a martensitic age hardenable alloy of composition 17Cr-4Ni. The alloy has high strength and corrosion resistance similar to that of Type 304 stainless steel. This datasheet provides information on composition, physical properties, hardness, and tensile properties as well as fracture toughness. It also includes information on corrosion resistance as well as forming, heat treating, and joining. Filing Code: SS-1238. Producer or source: Outokumpu High Performance Stainless.
Potential modulation reflectance of passivated type 304 stainless steel in sulfuric acid solution