Effect of welding heat input on microstructural evolution, precipitation behavior and resultant properties of the simulated CGHAZ in high-N V-alloyed steel

2020 ◽  
Vol 162 ◽  
pp. 110201
Author(s):  
Jing Zhang ◽  
Wenbin Xin ◽  
Guoping Luo ◽  
Ruifen Wang ◽  
Qingyong Meng ◽  
...  
2020 ◽  
Vol 39 (1) ◽  
pp. 33-44
Author(s):  
Jing Zhang ◽  
Wenbin Xin ◽  
Guoping Luo ◽  
Ruifen Wang ◽  
Qingyong Meng

AbstractThe microstructural characteristics and mechanical properties of the simulated coarse grained heat affected zone (CGHAZ) in high N V-alloyed steel have been conducted under different welding heat input, characterized by the cooling time taken from 800°C to 500°C (t8/5). The experimental results show that the microstructure is dominantly composed of lath bainite (LB) and granular bainite (GB) at t8/5 30 s– 90 s. The content of LB decreases with t8/5 increasing, and that of GB increases. When t8/5 further increases to 120 s and 180 s, the microstructure mainly consists of intragranular polygonal ferrite (IPF) and acicular ferrite (IAF). The higher t8/5 leads to the increased content of intragranular ferrite (IGF). Meanwhile, the prior austenite grain size (PAGS) progressively increases from 56 ± 6.0 μm to 148 ± 9.9 μm as t8/5 increases from 30 s to 180 s. Besides, EBSD analysis indicates that the fraction of high angle grain boundaries (HAGBs) is 0.570, 0.427 and 0.624, respectively, corresponding to t8/5 30, 90 and 180 s. Moreover, the impact toughness decreases as t8/5 increases from 30 s to 90 s caused by the increased PAGS and GB content, and then sharply increases with t8/5 exceeding 90 s due to the increased formation of IGF, especially IAF. Furthermore, the high nitrogen content accelerates V(C,N) precipitation, which not only inhibits the coarsening of prior austenite grains, but promotes the formation of IGF, resulting in the increased number of HAGBs and raising impact toughness.


2013 ◽  
Vol 2013 ◽  
pp. 1-10 ◽  
Author(s):  
Huijie Liu ◽  
Yunqiang Zhao ◽  
Xingye Su ◽  
Lilong Yu ◽  
Juncai Hou

2A12-T4 aluminum alloy was friction stir spot welded, and the microstructural characteristics and mechanical properties of the joints were investigated. A softened microstructural region existed in the joint, and it consisted of stir zone (SZ), thermal mechanically affected zone (TMAZ), and heat affected zone (HAZ). The minimum hardness was located in TMAZ, and the average hardness value in SZ can be improved by appropriately increasing welding heat input. The area of complete bonding region at the interface increased with increasing welding heat input because more interface metals were mixed. In a certain range of FSSW parameters, the tensile shear failure load of the joint increased with increasing rotation speed, but it decreased with increasing plunge rate or decreasing shoulder plunging depth. Two kinds of failure modes, that is, shear fracture mode and tensile-shear mixed fracture mode, can be observed in the tensile shear tests, and the joint that failed in the tensile-shear mixed fracture mode possessed a high carrying capability.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Sachin Ambade ◽  
Chetan Tembhurkar ◽  
Awanikumar P. Patil ◽  
Prakash Pantawane ◽  
Ravi Pratap Singh

Purpose The purpose of this study is on AISI 409 M ferritic stainless steel (FSS) which is developing a preferred choice for railway carriages, storage tanks and reactors in chemical plants. The intergranular corrosion behavior of welded SS 409 M has been studied in H2SO4 solution (0.5 M) with the addition of NH4SCN (0.01 M) with different heat input. As this study is very important in context of various chemical and petrochemical industries. Design/methodology/approach The microstructure, mechanical properties and intergranular corrosion properties of AISI 409 M FSS using shielded metal arc welding were investigated. Shielded metal arc welding with different welding current values are used to change the heat input in the joints resulted in the microstructural variations. The microstructure of the welded steel was carefully inspected along the width of the heat-affected zone (HAZ) and the transverse-section of the thin plate. Findings The width of heat affected zone (3.1,4.2 and 5.8 mm) increases on increasing the welding heat input. Due to change in grain size (grain coarsening) as HAZ increased. From the microstructure, it was observed that the large grain growth which is dendritic and the structure become finer to increase in welding heat input. For lower heat input, the maximum microhardness value (388HV) was observed compared with medium (351 HV) and higher heat input (344 HV), which is caused by a rapid cooling rate and the depleted area of chromium (Cr) and nickel (Ni). The increase in weld heat input decreases tensile strength, i.e. 465 MPa, 440 MPa and 418 MPa for low, medium and high heat input, respectively. This is because of grain coarsening and chromium carbide precipitation in sensitized zone and wider HAZ. The degree of sensitization increases (27.04%, 31.86% and 36.08%) to increase welding heat input because of chromium carbide deposition at the grain boundaries. The results revealed that the higher degree of sensitization and the difference in intergranular corrosion behavior under high heat input are related to the grain growth in the HAZ and the weld zone. Originality/value The study is based on intergranular corrosion behavior of welded SS 409 M in H2SO4 solution (0.5 M) with the addition of NH4SCN (0.01 M) with different heat input which is rarely found in literature.


2018 ◽  
Vol 7 (3.6) ◽  
pp. 206
Author(s):  
P Jerold Jose ◽  
M Dev Anand

In this research, the effects of heat input on tensile properties and microstructure were investigated for super alloy Inconel-718 sheets weld by Tungsten Inert Gas (TIG) welding process. The tensile properties and microstructure of weld joints were evaluated. The experiment was conducted with six different combinations of welding parameters like welding current, voltage and welding speed, which were give in six different welding heat input combinations of welding parameters. The experimental results shows that the welding joints weld with low welding heat input was yield higher tensile properties. From the experimentation it was understand that the tensile properties increases when the welding heat input decrease. Drastic grain coarsening was evidenced when the heat input was increases. For the weld joints experimented in this research it was also observed that amount of laves phase was increased with increase in the welding heat input which is the major fact for noticeable variation in the ultimate tensile strength of the weld joints welded by TIG welding process with different welding heat input. 


2019 ◽  
Vol 34 (01n03) ◽  
pp. 2040060
Author(s):  
Chao Zhang ◽  
Mingfang Wu ◽  
Yuxin Wang ◽  
Juan Pu

The joining of magnesium alloy to galvanized steel was realized by cold metal transfer method with AZ31 magnesium alloy welding wire. Weld appearance, microstructure and tensile properties of Mg–steel joints under various welding parameters were investigated with different welding heat inputs. The results showed that magnesium alloy-steel brazed joints had good weld appearance. When the welding heat input was 141 J/mm, Zn elements were enriched in the Zn-rich zone (ZRZ), and the interface layer was composed of a large portion of Mg–Zn phases and minor Mg–Al phases. With the increase of welding heat input, Zn elements in the ZRZ gradually decreased, Fe/Al phase appeared in the interface layer, and the strength of welding joint increased. When the welding heat input was 159 J/mm, the tensile strength of welding joint reached the maximum value of 198 MPa. However, when the welding input was increased to 181 J/mm, Zn element in the ZRZ was burnt and volatilized seriously, resulting in poor wetting and spreading properties of liquid phase at the interface zone of the steel.


Materials ◽  
2019 ◽  
Vol 12 (9) ◽  
pp. 1433 ◽  
Author(s):  
Miao-Xia Xie ◽  
Yan-Xin Li ◽  
Xiang-Tao Shang ◽  
Xue-Wu Wang ◽  
Jun-Yu Pei

Porosity defects are still a challenging issue in the fusion welding of molybdenum and its alloys due to the pre-existing interior defects associated with the powder metallurgy process. Fiber laser welding of end plug and cladding tube made of nanostructured high-strength molybdenum (NS-Mo) alloy was performed in this work with an emphasis on the role of welding heat input. The distribution and morphology of porosity defects in the welded joints were examined by computed tomography (CT) and scanning electron microscopy (SEM). Preliminary results showed that laser welding of NS-Mo under low heat input significantly reduced the porosity defects in the fusion zone. The results of computed tomography (CT) showed that when the welding heat input decreased from 3600 J/cm (i.e., 1200 W, 0.2 m/min) to 250 J/cm (i.e., 2500 W, 6 m/min), the porosity ratio of the NS-Mo joints declined from 10.7% to 2.1%. Notable porosity defects under high heat input were related to the instability of the keyhole, expansion and the merging of bubbles in the molten pool, among which the instability of the keyhole played the dominant role. The porous defects at low heat input were generated as bubbles released from the powder metallurgy base metal (BM) did not have enough time to overflow and escape.


2013 ◽  
Vol 856 ◽  
pp. 60-63
Author(s):  
M. Milad ◽  
N. Zreiba

The sensitization of stainless steel type AISI304 (304SS) is evaluated as a function of pre-welding cold work and welding heat input. 304SS is cold rolled to various percentages of thickness reduction of up to 50% at ambient temperature before being TIG welded. The susceptibility of 304SS to sensitization (weld decay) is evaluated using ASTM A262, practice A and electrochemical potentiokinetic reactivation tests. The results indicate that the influence of pre-welding cold work on the degree of sensitization (DOS) is distinct and appreciable within the range of 10% to 35% CR. In addition, within this range the optimum level of cold work after which the DOS starts to decrease is found to be inversely related to the amount of welding heat input. At higher levels of cold work of ≥ 35% CR, it is found that neither the cold work nor the heat input significantly influences the amount of DOS. Microstructural investigation showed that the predominant intergranular corrosion (IGC) occurs at austenite grain boundaries and less likely at ferrite / austenite interfaces of the weld metal. Meanwhile, transgranular attack at austenite bulk matrix along the defects is rarely observed.


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