Prediction of surface roughness in turning of duplex stainless steel (DSS) using response surface methodology (RSM) and artificial neural network (ANN)

Author(s):  
Mahesh Gopal
Author(s):  
Abderrahmen Zerti ◽  
Mohamed Athmane Yallese ◽  
Oussama Zerti ◽  
Mourad Nouioua ◽  
Riad Khettabi

The purpose of this experimental work is to study the impact of the machining parameters ( Vc, ap, and f) on the surface roughness criteria ( Ra, Rz, and Rt) as well as on the cutting force components ( Fx, Fy, and Fz), during dry turning of martensitic stainless steel (AISI 420) treated at 59 hardness Rockwell cone. The machining tests were carried out using the coated mixed ceramic cutting-insert (CC6050) according to the Taguchi design (L25). Analysis of the variance (ANOVA) as well as Pareto graphs made it possible to quantify the contributions of ( Vc, ap, and f) on the output parameters. The response surface methodology and the artificial neural networks approach were used for output modeling. Finally, the optimization of the machining parameters was performed using desirability function (DF) minimizing the surface roughness and the cutting forces simultaneously. The results indicated that the roughness is strongly affected by the feed rate ( f) with contributions of (80.71%, 80.26%, and 81.80%) for ( Ra, Rz, and Rt) respectively, and that the depth of cut ( ap) is the factor having the major influence on the cutting forces ( Fx = 53.76%, Fy = 50.79%, and Fz = 65.31%). Furthermore, artificial neural network and response surface methodology models correlate very well with experimental data. However, artificial neural network models show better accuracy. The optimum machining setting for multi-objective optimization is Vc = 80 m/min, f = 0.08 mm/rev and ap = 0.141 mm.


Processes ◽  
2020 ◽  
Vol 8 (11) ◽  
pp. 1430
Author(s):  
Zhiheng Zeng ◽  
Ming Chen ◽  
Xiaoming Wang ◽  
Weibin Wu ◽  
Zefeng Zheng ◽  
...  

To reveal quality change rules and establish the predicting model of konjac vacuum drying, a response surface methodology was adopted to optimize and analyze the vacuum drying process, while an artificial neural network (ANN) was applied to model the drying process and compare with the response surface methodology (RSM) model. The different material thickness (MT) of konjac samples (2, 4 and 6mm) were dehydrated at temperatures (DT) of 50, 60 and 70 °C with vacuum degrees (DV) of 0.04, 0.05 and 0.06 MPa, followed by Box–Behnken design. Dehydrated samples were analyzed for drying time (t), konjac glucomannan content (KGM) and whiteness index (WI). The results showed that the DT and MT should be, respectively, under 60 °C and 4 mm for quality and efficiency purposes. Optimal conditions were found to be: DT of 60.34 °C; DV of 0.06 MPa and MT of 2 mm, and the corresponding responses t, KGM and WI were 5 h, 61.96% and 82, respectively. Moreover, a 3-10-3 ANN model was established to compare with three second order polynomial models established by the RSM, the result showed that the RSM models were superior in predicting capacity (R2 > 0.928; MSE < 1.46; MAE < 1.04; RMSE < 1.21) than the ANN model. The main results may provide some theoretical and technical basis for the konjac vacuum drying and the designing of related equipment.


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