Sliding contact analysis of functionally graded coating/substrate system

2016 ◽  
Vol 94 ◽  
pp. 142-155 ◽  
Author(s):  
Yadollah Alinia ◽  
Ali Beheshti ◽  
Mehmet A. Guler ◽  
Sami El-Borgi ◽  
Andreas A. Polycarpou
2021 ◽  
Vol 83 (4) ◽  
pp. 471-480
Author(s):  
V.B. Zelentsov ◽  
P.A. Lapina ◽  
B.I. Mitrin ◽  
L.B. Zelentsov

The protection of the working surfaces of mechanisms in sliding contact conditions is often carried out by applying protective multilayer and functionally graded coatings, which prevent wear of the working surfaces and reduce the temperature heating of the contact. The problem of grinding the surface of oxidized and other materials with a functionally graded change in properties along the depth of the product leads to the need to control the wear rate and contact heating from friction. The effectiveness of studying the processes of wear, grinding, polishing and early diagnostics of thermoelastic instability of sliding contact is facilitated by mathematical modeling of the process of wear of products made of functionally graded materials. The thermoelastic contact problem of the wear of a functionally graded coating with an arbitrarily varying shear modulus with a hard abrasive, taking into account the heating of the contact from friction, is considered. The solutions of the problem are constructed in the form of Laplace convolutions. Analysis of the obtained solutions in the complex plane makes it possible to determine the regions of thermoelastic stability and instability of the solutions in the space of dimensionless parameters of the problem. Unstable solutions give rise to the concept of thermoelastic instability of a sliding contact. The constructed analytical solutions made it possible to study the effect of the functionally graded inhomogeneity coefficient of the coating material on the thermoelastic instability regions of the sliding contact, temperature, displacements, stresses and wear of the functionally graded coating material.


Author(s):  
Jyotsna Dutta Majumdar ◽  
Indranil Manna

Functionally Gradient Coatings (FGCs) are emerging materials with an improved service life and have a promising future for the production of (a) tailored components for applications subjected to large thermal gradients, (b) smart coating with improved corrosion and wear resistance, (c) improved fatigue wear, and (d) improved material structures for energy applications like batteries, fuel cells, etc. FGCs may be developed by physical/chemical vapor deposition, electro/electroless deposition, thermal spray deposition technique, etc. Thermal spraying refers to the technique or a group of techniques whereby molten or semi-molten droplets of materials are sprayed onto a solid substrate to develop the coating. In this chapter, detailed overviews of the development of functionally graded coating by thermal spray deposition techniques are presented. In addition, a few research results on the development of functionally graded coating for tribological and thermal barrier applications are presented.


2012 ◽  
Vol 602-604 ◽  
pp. 1596-1599
Author(s):  
Bo He ◽  
Chang Qing Sun

It is assumed that the physical parameters of functionally graded coating material accords with the variation of degree n polynomial, and based on this material model, the behavior of crack fracture on the interface of functionally graded coating is studied. The results show that when the functionally graded coating structure bears a tension load, stress intensity factors of mode I and mode II exist at the same time generally, and the intensity factor of mode I occupies a leading position all along. Besides, when the elastic modulus ratio of the base to the functionally graded coating top is 5 and the elastic modulus of functionally graded coating varies linearly, the stress intensity factor of interface crack is the smallest, and with the increasing of elastic modulus ratio, the optimal non-uniform parameter tends to be larger than 1.


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