Grinding temperature and power consumption in high speed grinding of Inconel 718 nickel-based superalloy with a vitrified CBN wheel

2018 ◽  
Vol 52 ◽  
pp. 192-200 ◽  
Author(s):  
Chen-Wei Dai ◽  
Wen-Feng Ding ◽  
Ye-Jun Zhu ◽  
Jiu-Hua Xu ◽  
Hai-Wu Yu
Keyword(s):  
Power Consumption ◽  
Inconel 718 ◽  
High Speed ◽  
Grinding Temperature ◽  
Cbn Wheel ◽  
Nickel Based Superalloy ◽  
High Speed Grinding ◽  
Vitrified Cbn Wheel ◽  
Vitrified Cbn

Temperatures in High Speed Grinding of TC4 with a Vitrified CBN Wheel

2011 ◽  
Vol 188 ◽  
pp. 134-138
Author(s):  
X.H. Yu ◽  
Guo Qin Huang ◽  
Cong Fu Fang ◽  
Hui Huang ◽  
H. Guo ◽  
...  
Keyword(s):  
Titanium Alloy ◽  
Material Removal ◽  
High Speed ◽  
Cbn Wheel ◽  
Grinding Speed ◽  
Grinding Parameters ◽  
High Speed Grinding ◽  
Speed Up ◽  
Vitrified Cbn Wheel ◽  
Vitrified Cbn

An investigation is reported on the temperature in grinding of titanium alloy (TC4) by using a vitrified CBN wheel at grinding speed up to 120m/s. The temperatures under different grinding parameters were measured by using a sandwiched foil thermocouple. Coupled with the SEM observations on the ground workpiece surfaces, characteristics of temperature in high speed grinding were analyzed and compared with the temperatures in grinding at normal speeds. It is found that grind speed is the most significant factor to determine temperatures, which might be associated with the increase of material removal in the plastic way at higher grinding speed.

Forces and Chip Morphology of Nickel-Based Superalloy Inconel 718 during High Speed Grinding with Single Grain

2013 ◽  
Vol 589-590 ◽  
pp. 209-214 ◽  
Author(s):  
Jia Yan Zhao ◽  
Yu Can Fu ◽  
Jiu Hua Xu ◽  
Lin Tian ◽  
Lu Yang
Keyword(s):  
Inconel 718 ◽  
High Speed ◽  
Chip Thickness ◽  
Chip Morphology ◽  
Groove Surface ◽  
Nickel Based Superalloy ◽  
High Speed Grinding ◽  
Grinding Mechanism ◽  
Single Grain ◽  
Diamond Grain

Single-grain grinding test plays an important part in studying the high speed grinding mechanism of materials. In this paper, a new experimental system for high speed grinding test with single diamond grain is presented. The differences of surface topography and chip morphology of Inconel 718 machined by single diamond grain and single CBN grain were evaluated. The grinding forces and corresponding maximum undeformed chip thickness were measured under different grinding speeds. The chips, characterized by crack and segment band feature like the cutting segmented chips, were collected to study the high speed grinding mechanism of nickel-based superalloy. The results show that the grinding speed has an important effect on the forces and chip formation, partly due to the temperature variation. As the speed increases, the groove surface becomes smoother.

A Study on Heat Transfer in High-Speed Grinding of Titanium Matrix Composites

2016 ◽  
Vol 693 ◽  
pp. 1003-1008 ◽  
Author(s):  
Xin Xin Xi ◽  
Wen Feng Ding ◽  
Zheng Li ◽  
Jiu Hua Xu ◽  
Xun Yang Wang
Keyword(s):  
Heat Transfer ◽  
High Speed ◽  
Cubic Boron Nitride ◽  
Matrix Composites ◽  
Titanium Matrix ◽  
Titanium Matrix Composites ◽  
Cbn Wheel ◽  
High Speed Grinding ◽  
Superabrasive Wheels ◽  
Vitrified Cbn Wheel

High-speed grinding experiment of titanium matrix composites is carried out with cubic boron nitride (CBN) superabrasive wheels in this work. The heat transfer into the titanium matrix composites (TMCs) is discussed based on theoretical analysis. A calculation method of thermal ratio passing into the workpiece is represented. Results obtained show that high-speed grinding of PTMCs using vitrified CBN wheel has a greater thermal ratio passing into the workpiece than using electroplated CBN wheel. Moreover, a linear relationship is established between es and ds1/4ap-3/4vw-1/2.

Ultra-High Speed Grinding Using a CBN Wheel for a Mirror-Like Surface Finish

2005 ◽  
Vol 291-292 ◽  
pp. 67-72 ◽  
Author(s):  
M. Ota ◽  
T. Nakayama ◽  
K. Takashima ◽  
H. Watanabe
Keyword(s):  
Surface Finish ◽  
High Speed ◽  
High Efficiency ◽  
Ground Surface ◽  
Machining Process ◽  
Grinding Wheel ◽  
Cbn Wheel ◽  
Ultra High Speed ◽  
High Speed Grinding ◽  
Grinding Conditions

There are strong demands for a machining process capable of reducing the surface roughness of sliding parts, such as auto parts and other components, with high efficiency. In this work, we attempted to grind hardened steel to a mirror-like surface finish with high efficiency using an ultra-high speed grinding process. In the present study, we examined the effects of the work speed and the grinding wheel grain size in an effort to optimize the grinding conditions for accomplishing mirror-like surface grinding with high efficiency. The results showed that increasing the work speed, while keeping grinding efficiency constant, was effective in reducing the work affected layer and that the grinding force of a #200 CBN wheel was lower than that of a #80 CBN wheel. Based on these results, a high-efficiency grinding step with optimized grinding conditions was selected that achieved excellent ground surface quality with a mirror-like finish.

Investigation of Surface Integrity on TC4-DT in High Speed Grinding with CBN Wheel

2014 ◽  
Vol 1027 ◽  
pp. 140-145
Author(s):  
Yao Guang Chen ◽  
Wen Zhuang Lu ◽  
Jun Xu ◽  
Yan Song Zhu ◽  
Dun Wen Zuo
Keyword(s):  
Surface Roughness ◽  
Surface Integrity ◽  
High Speed ◽  
Linear Velocity ◽  
Grinding Wheel ◽  
Cbn Wheel ◽  
Increasing Trend ◽  
High Speed Grinding ◽  
Weak Influence ◽  
Quality Surface

A series of grinding experiments were carried out with CBN wheel to focus on the surface integrity of titanium alloy TC4-DT in high speed grinding . In order to get the proper process parameters to control the surface integrity of the TC4-DT, surface roughness, subsurface morphology and microhardness variations have been studied. In addition to the use of CBN wheel, scanning electron microscopy (SEM), 3-d contour instrument and microhardness tester was applied. The results show that the surface roughness is decreased obviously when grinding wheel linear velocity rises from 60m/s to 80m/s. While the grinding speed rises from 80m/s to 100m/s, the surface roughness value increases slightly. Moreover, the surface roughness value increases with the grinding depth and the increasing trend is obvious in the process of machining. The microstructure analysis shows that during high speed grinding with CBN wheels, good quality surface with 10μm grinding depth can be obtained. Table feed rate has weak influence on the grinding surface topography. The microhardness analysis indicates that surface microhardness increases sharply with the increasing of grinding wheel linear velocity in high speed grinding.

Analysis of the Vitrified CBN Wheels for the Performance of Grinding Hardened Steel

2011 ◽  
Vol 264-265 ◽  
pp. 937-942 ◽  
Author(s):  
S.Y. Luo ◽  
S.Q. Wu ◽  
F.J. Hsu
Keyword(s):  
Surface Roughness ◽  
Hardened Steel ◽  
Depth Of Cut ◽  
Grinding Forces ◽  
Hardened Steels ◽  
Cbn Wheel ◽  
Grinding Ratio ◽  
Lower Porosity ◽  
Vitrified Cbn Wheel ◽  
Vitrified Cbn

This paper investigates the effect of the CBN abrasive types, sizes, concentration, bond amount, and porosity of a vitrified-bonded CBN wheel on grinding ratio, grinding forces, and surface roughness of grinding hardened steels. The experiment results showed that during grinding hardened steels the amount of bond with increase of the depth of cut increased, which makes the wheel to have a better bonding strength to get a better grinding ratio and surface roughness of the workpiece. The grinding forces produced increased with the increase of the depth of cut. In addition, too much porosity of a vitrified CBN wheel will cause the low bond strength, leading the wheel to wear rapidly. Hence, to obtain a higher grinding ratio and better surface roughness of the workpiece during the grinding hardened steels should select relatively a higher amount of bond, a lower porosity, and a higher grit strength and concentration, but the grinding forces produced were relative higher.

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