Sustainable utilization of foundry waste: Forecasting mechanical properties of foundry sand based concrete using multi-expression programming

Author(s):  
Muhammad Farjad Iqbal ◽  
Muhammad Faisal Javed ◽  
Momina Rauf ◽  
Iftikhar Azim ◽  
Muhammad Ashraf ◽  
...  
2009 ◽  
Vol 23 (2) ◽  
pp. 976-980 ◽  
Author(s):  
Rafat Siddique ◽  
Geert de Schutter ◽  
Albert Noumowe

2021 ◽  
Vol 2 (2) ◽  
Author(s):  
Pruthviraj S R ◽  
Ravi Kumar C M ◽  
Yajnodbhavi H M ◽  
Maruthi T ◽  
Raghavendra S

Now days, many research works are carried for all grades of concrete to make the concrete most economical and durable there by adding the supplementary cementitious materials and alternative replacement aggregates. In this research work deals with the experimental investigation of mechanical properties of the M30, M50 and M80 grade concrete by replacing the fine and coarse aggregate by foundry sand and crushed concrete waste respectively. Mix design procedures were followed as per IRC44:2017 guidelines and recommendation. Proper dosage of super plasticizer (SP) was maintained in the concrete to make it better performed. In this present investigation, a Poly Propylene fibre (PPF) of 0.3% by weight of the cement is used. Mechanical properties such as Compressive strength and Flexural Strength were determined by preparing the respective mould sizes for specific test and are cured for 7, 14 and 28 days and result obtained for respective days were tabulated and discussed.  


The proposed study present behaviour of concrete with inclusion of waste foundry sand (WFS), waste glass, and glass fiber in different concrete trial mixes. Waste foundry sand (WFS) is basically by-product formed from metal casting industries ferrous or non-ferrous, which due to rapid concrete construction in world used as an alternative of sand. Waste glass can be used in concrete in crushed form as a replacement of aggregate or in powdered form as a replacement of cement, the only problem with waste glass is it is prone to alkali-silica reaction due to different composition of different types of glasses. Glass fiber is added with waste glass and waste foundry sand (WFS) to increase strength. Normal concrete grade M25 (1:1:2) is used for this experimental purpose, different concrete trials were casted which consist of replacement of sand with waste foundry sand in different proportion (0%, 10%, 20%, and 30%). Next trial consists of optimum value of (WFS) with different proportion of waste glass (0%, 10%, and 20%, 30%) as a replacement of fine aggregate. Final trial consists of addition of glass fiber (0%, 0.25%, 0.50%, and 0.75%) in optimum value of second trial. Mechanical properties of concrete compressive strength, split-tensile strength, flexural strength was examined at 7, 14, 28, and 56 days curing period.


Buildings ◽  
2020 ◽  
Vol 10 (1) ◽  
pp. 11 ◽  
Author(s):  
Piotr Smarzewski

Waste foundry sand (WFS) is a ferrous and non-ferrous foundry industry by-product, produced in the amount of approximately 700 thousand tons annually in Poland and it is estimated that only a small percentage of this waste is recycled. The study used WFS to produce ultra-high performance concrete (UHPC) as a partial substitute for quartz sand. It was replaced with WFS levels of 0%, 5%, 10%, and 15% by weight of quartz sand content. The UHPC mixtures were produced and tested to determine the compressive strength, flexural strength, splitting tensile strength as well as the modulus of elasticity at 28, 56, and 112 days. Scanning electron microscope (SEM) analysis was done to identify the presence of various compounds and micro-cracks in UHPC with WFS. The results revealed an increase as well as an insignificant decrease in the mechanical properties up to 5% and 10% WFS replacement, respectively. These studies also prove improvement in the microstructure of UHPC up to a 5% WFS level. In all the tested properties in this work, 5% WFS was found to be an apt substitute for quartz sand.


2019 ◽  
Vol 808 ◽  
pp. 129-135
Author(s):  
Petr Figala ◽  
Rostislav Drochytka ◽  
Radek Hermann ◽  
Jiří Kolísko

This paper studies the fundamental research and development of sprayed cement-based mixture designed to withstand the chemically aggressive conditions. The aim of this paper is to verify the possibilities of usage of suitable secondary raw materials as a substitution of a binder and filler of the original mixture while preserving or improving the physical-mechanical properties. In this part of the research was studied the possibility to substitute the binder in rate of 20-60 wt.% by high temperature fly ash and the whole filler by foundry sand and slag. Test samples were made from nine recipes, in which was monitored the influence of secondary raw materials on the compressive strength and the water absorption after 28 days of curing. The results of this paper show, it is possible to successfully substitute part of the binder by high temperature fly ash and the filler wholly by foundry sand in the sprayed mixture. These optimized recipes showed positive influence mainly in the long-term on mechanical properties.


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