Splash involved deposition behavior and erosion mechanism of long laminar plasma sprayed NiCrBSi coatings

2020 ◽  
Vol 395 ◽  
pp. 125939 ◽  
Author(s):  
Hui-yu Zhang ◽  
Cheng-xin Li ◽  
Sen-hui Liu ◽  
Lu Li ◽  
Guan-jun Yang ◽  
...  
Keyword(s):  
Deposition Behavior ◽  
Erosion Mechanism ◽  
Plasma Sprayed ◽  
Nicrbsi Coatings

scholarly journals Microstructural Charactistics of Plasma Sprayed NiCrBSi Coatings and Their Wear and Corrosion Behaviors

Coatings ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 170
Author(s):  
Songqiang Huang ◽  
Jingzhong Zhou ◽  
Kuoteng Sun ◽  
Hailiang Yang ◽  
Weichen Cai ◽  
...  
Keyword(s):  
Laser Scanning ◽  
Acid Corrosion ◽  
Composite Coatings ◽  
Atmospheric Plasma ◽  
Confocal Laser ◽  
Formation Mechanisms ◽  
Temperature Oxidation ◽  
Surface Protection ◽  
Plasma Sprayed ◽  
Nicrbsi Coatings

Nickel-based alloys are commonly used as protective coating materials for surface protection applications owing to their superior resistance to corrosion, wear and high-temperature oxidation. It is urgent to study the fundamental mechanism between the structure and corrosion properties of the Nickel-base composite coatings. This paper, therefore, focuses on clarifying the mechanisms of the microstructure influencing the acid corrosion and mechanical characteristics of the as-sprayed NiCrBSi coating and post-heat-treated coating. The formation mechanisms of the amorphous phase of flat particles during the plasma spray process were studied by using X-ray diffraction analysis, Raman spectroscopy and confocal laser scanning microscope at first. Then the evolutionary process of the corrosion structure and phase of the coating in the accelerated corrosion experiment is directly visualized by using scanning electron microscopy and energy spectrum analysis. The mechanical properties of the amorphous NiCrBSi coatings are lastly measured by microhardness and friction wear tests. The critical phenomena and results help to elucidate the relative influence of the surface features of atmospheric plasma sprayed coatings on acid corrosion responses and wear resistance, aiming at contributing to the development of a protective technique for electrical engineering.

scholarly journals Particle Size-Dependent Microstructure, Hardness and Electrochemical Corrosion Behavior of Atmospheric Plasma Sprayed NiCrBSi Coatings

Metals ◽  
2019 ◽  
Vol 9 (12) ◽  
pp. 1342 ◽  
Author(s):  
Peng Sang ◽  
Liang-Yu Chen ◽  
Cuihua Zhao ◽  
Ze-Xin Wang ◽  
Haiyang Wang ◽  
...  
Keyword(s):  
Particle Size ◽  
Corrosion Behavior ◽  
Electrochemical Corrosion ◽  
Corrosion Current ◽  
Charge Transfer Resistance ◽  
Atmospheric Plasma ◽  
Transfer Resistance ◽  
Electrochemical Corrosion Behavior ◽  
Plasma Sprayed ◽  
Nicrbsi Coatings

Particle size is a critical consideration for many powder coating-related industries since it significantly influences the properties of the produced materials. However, the effect of particle size on the characteristics of plasma sprayed NiCrBSi coatings is not well understood. This work investigates the microstructures, hardness and electrochemical corrosion behavior of plasma sprayed NiCrBSi coatings synthesized using different-sized powders. All coatings mainly consist of Ni, N3B, CrB, Cr7C3 and Cr3C2 phases. The coatings produced by small particles (50–75 μm) exhibit lower porosity (2.0 ± 0.8%). Such coatings show a higher fraction (15.5 vol.%) of the amorphous phase and lower hardness (700 HV0.5) than the counterparts (8.7 vol.% and 760 HV0.5, respectively) produced by large particles (75–100 μm) with higher porosity (3.0 ± 1.6%). Meanwhile, the coatings produced from smaller particles possess a larger number of non-bonded boundaries, leading to the easier penetration of corrosive medium, as well as a higher corrosion current density (0.254 ± 0.062 μA/cm2) and a lower charge transfer resistance (0.37 ± 0.07 MΩ cm2). These distinctions are attributed to particle size-induced different melting degrees and stackings of in-flight particles during deposition.

Bonding and sliding wear behaviors of the plasma sprayed NiCrBSi coatings

2013 ◽  
Vol 66 ◽  
pp. 105-113 ◽  
Author(s):  
Helong Yu ◽  
Wei Zhang ◽  
Hongmei Wang ◽  
Yongming Guo ◽  
Min Wei ◽  
...  
Keyword(s):  
Sliding Wear ◽  
Plasma Sprayed ◽  
Nicrbsi Coatings

Effect of graphite addition on the microstructure, hardness and abrasive wear behavior of plasma sprayed NiCrBSi coatings

2016 ◽  
Vol 175 ◽  
pp. 100-106 ◽  
Author(s):  
S. Natarajan ◽  
E. Edward Anand ◽  
K.S. Akhilesh ◽  
Ananya Rajagopal ◽  
Preeti P. Nambiar
Keyword(s):  
Abrasive Wear ◽  
Wear Behavior ◽  
Abrasive Wear Behavior ◽  
Plasma Sprayed ◽  
Nicrbsi Coatings

Effect of heat treatment on structure and property evolutions of atmospheric plasma sprayed NiCrBSi coatings

2017 ◽  
Vol 325 ◽  
pp. 548-554 ◽  
Author(s):  
Liming Liu ◽  
Haifeng Xu ◽  
Jinkun Xiao ◽  
Xinlong Wei ◽  
Ga Zhang ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Atmospheric Plasma ◽  
Structure And Property ◽  
Plasma Sprayed ◽  
Nicrbsi Coatings

Sliding wear behaviour of plasma sprayed WC-NiCrBSi coatings at different temperatures

Wear ◽  
2001 ◽  
Vol 251 (1-12) ◽  
pp. 1017-1022 ◽  
Author(s):  
A. Martı́n ◽  
J. Rodrı́guez ◽  
J.E. Fernández ◽  
R. Vijande
Keyword(s):  
Sliding Wear ◽  
Wear Behaviour ◽  
Different Temperatures ◽  
Plasma Sprayed ◽  
Nicrbsi Coatings ◽  
Sliding Wear Behaviour

Electron microscopy studies of plasma-sprayed materials

1983 ◽  
Vol 41 ◽  
pp. 70-71
Author(s):  
K.R. Subramanian ◽  
A.H. King ◽  
H. Herman
Keyword(s):  
Plasma Spraying ◽  
Substrate Surface ◽  
Flame Temperature ◽  
Ceramic Coatings ◽  
Metallic Substrates ◽  
Hot Plasma ◽  
Almost All ◽  
Plasma Sprayed ◽  
Hostile Environments ◽  
Plasma Spraying Process

Plasma spraying is a technique which is used to apply coatings to metallic substrates for a variety of purposes, including hardfacing, corrosion resistance and thermal barrier applications. Almost all of the applications of this somewhat esoteric fabrication technique involve materials in hostile environments and the integrity of the coatings is of paramount importance: the effects of process variables on such properties as adhesive strength, cohesive strength and hardness of the substrate/coating system, however, are poorly understood.Briefly, the plasma spraying process involves forming a hot plasma jet with a maximum flame temperature of approximately 20,000K and a gas velocity of about 40m/s. Into this jet the coating material is injected, in powder form, so it is heated and projected at the substrate surface. Relatively thick metallic or ceramic coatings may be speedily built up using this technique.

Novel methods for demonstrating osseointegration of hydroxylapatite-coated titanium hip prostheses

1991 ◽  
Vol 49 ◽  
pp. 34-35 ◽  
Author(s):  
P. Frayssinet ◽  
J. Hanker ◽  
D. Hardy ◽  
B. Giammara
Keyword(s):  
Hip Prosthesis ◽  
Ethanol Concentration ◽  
Bone Matrix ◽  
Electron Microscopic Examination ◽  
Electron Microscopic ◽  
Hip Prostheses ◽  
Cellular Inclusions ◽  
Microscopic Studies ◽  
Diamond Saw ◽  
Plasma Sprayed

Prostheses implanted in hard tissues cannot be processed for electron microscopic examination or microanalysis in the same way as those in other tissues. For these reasons, we have developed methods allowing light and electron microscopic studies as well as microanalysis of the interface between bone and a metal biomaterial coated by plasma-sprayed hydroxylapatite(HA) ceramic.An HA-coated titanium hip prosthesis (Corail, Landos, France), which had been implanted for two years, was removed after death (unrelated to the orthopaedic problem). After fixation it was dehydrated in solutions of increasing ethanol concentration prior to embedment in polymethylmethacrylate(PMMA). Transverse femur sections were obtained with a diamond saw and the sections then carefully ground to a thickness of 200 microns. Plastic-embedded sections were stained for calcium with a silver methenamine modification of the von Kossa method for calcium staining and coated by carbon. They have been examined by back-scatter SEM on an ISI-SS60 operated at 25 KV. EDAX has been done on cellular inclusions and extracellular bone matrix.

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