scholarly journals Mechanical coating formed under conditions of vibration exposure

2020 ◽  
Vol 175 ◽  
pp. 05023 ◽  
Author(s):  
Vladimir Ivanov ◽  
Sergey Popov ◽  
Nikolai Dontsov ◽  
Galina Ekinil ◽  
Julia Oleynikova ◽  
...  

The study results of the zinc coating obtained on the surface of metals in the process of mechanochemical synthesis, implemented in the conditions of vibrowave systems, are presented. The features of coating formation mechanism, an activating role in its formation of free-moving, under the influence of low-frequency vibrations, indenters, are disclosed. The advantages of applying zinc coatings method in comparison with traditional methods are shown.

2019 ◽  
Vol 297 ◽  
pp. 01003
Author(s):  
Vladimir Ivanov ◽  
Sergey Popov ◽  
Nikolay Dontsov ◽  
Dieudonné Essola

The results of investigations of zinc coatings obtained on the surface of metals in the process of mechanochemical synthesis realized in conditions of vibro-wave technological systems (VTS) are presented. The features of the morphology of the coating structure are revealed, which activates the role of indents in the formation of free-moving vibrations under the influence of low-frequency oscillations, and its influence on increasing the operational properties of the surface layer of the parts. The advantages of this method of applying zinc coatings in comparison with traditional methods are shown.


2019 ◽  
Vol 297 ◽  
pp. 01012
Author(s):  
Vladimir Ivanov ◽  
Sergey Popov ◽  
Nikolay Dontsov ◽  
Dieudonné Essola

The results of investigations of zinc coatings obtained on the surface of metals in the process of mechanochemical synthesis realized in conditions of vibro-wave technological systems (VTS) are presented. The features of the morphology of the coating structure are revealed, which activates the role of indents in the formation of free-moving vibrations under the influence of low-frequency oscillations, and its influence on increasing the operational properties of the surface layer of the parts. The advantages of this method of applying zinc coatings in comparison with traditional methods are shown.


Ceramics ◽  
2021 ◽  
Vol 4 (4) ◽  
pp. 652-666
Author(s):  
Graziella Rajão Cota Pacheco ◽  
Geraldo Eduardo Gonçalves ◽  
Vanessa de Freitas Cunha Lins

It is well known that doloma bricks present better coating adherence than magnesia–spinel bricks when applied in cement rotary kilns, which is related to the different coating formation mechanism. The coating has an essential role in prolonged operation by protecting the refractory lining; thus, it is important to improve its adherence on magnesia–spinel refractories. The objective of this investigation is to study different compositions of magnesia–spinel bricks, achieved by varying additives used (calcined alumina, limestone, hematite and zirconia) and firing temperature (1500 °C and 1700 °C), to enhance the coating adherence measured by the sandwich test. The results have pointed out that the use of higher firing temperature contributes positively to physical adherence due to well-sintered refractory structure and elevated permeability, attaining coating strength superior to 2 MPa. For the chemical adherence, the addition of 2 wt.% of limestone increased the coating strength to 3 MPa, but resulted in a drop in hot properties. In this context, the most suitable approach to improve adherence of clinker coating and maintain hot properties in suitable levels is to increase the firing temperature.


2015 ◽  
Vol 799-800 ◽  
pp. 140-144 ◽  
Author(s):  
Putu Hadi Setyarini ◽  
Rudy Soenoko ◽  
Agus Suprapto ◽  
Yudy Surya Irawan

This paper discusses the film coating formation mechanism after an anodizing process carried out in AA6061 with a varying potential between 15-30V. The electrolyte used to be 1M H3PO4with titanium as the cathode. From this study, it was found that after the anodizing process the pore uniformity occurs with a size varied from 1.09-5.74 μm become 2.78-4.56 μm. There was also an increase in the titanium content on the deposition surface about 21% and was achieved at an electric potential of 25V where titanium in the pore penetration occurs up to the depth of 5 μm.


2016 ◽  
Vol 42 (1) ◽  
pp. 569-575 ◽  
Author(s):  
Junhong Chen ◽  
Mingwei Yan ◽  
Jindong Su ◽  
Bin Li ◽  
Jialin Sun

2013 ◽  
Vol 212 ◽  
pp. 121-126 ◽  
Author(s):  
Piotr Liberski ◽  
Adam Tatarek ◽  
Jacek Mendala

In this work tests on the course of zinc coating formation on model iron alloys with diversified silicon additions in molten zinc, with short times of contact at the solid-liquid border have been presented. The experiments were carried out at the temperature of 440°C. The assumed time of contact between solid and liquid phases was: 1, 4, 9, 14, 29, 59 seconds. The test stand was designed. The structure and thickness of coatings obtained on steel without silicon, on Sandelin steel and on high-silicon steel was defined. Based on the results we may ascertain that in the first stadium of the galvanizing process the impact of silicon upon the intensity of coating growth is small. Increased reactivity of silicon is already observed after about 29-59 seconds of the process.


2019 ◽  
Author(s):  
Chenjie Yu ◽  
Dantong Liu ◽  
Kurtis Broda ◽  
Rutambhara Joshi ◽  
Jason Olfert ◽  
...  

Abstract. Refractory Black Carbon (rBC) in the atmosphere is known for its significant impact on the climate system in the atmosphere. The relationship between the microphysical and optical properties of rBC remain uncertain and are largely influenced by the size, coating thickness and mixing state of particles. This study presents a coupling of a centrifugal particle mass analyser (CPMA) and a single particle soot photometer (SP2) for the morphology-independent quantification of the mixing state of rBC-containing particles, used in the urban site of Beijing as part of the Air Pollution and Human Health-Beijing (APHH-Beijing) project during winter (10th Nov–10th Dec) and summer (18th May–25th June). An inversion method is applied to the measurements to present a two-variable distribution of both rBC core mass and total mass of rBC-containing particles and present the mass-resolved mixing state of rBC-containing particles. The mass ratio between non-rBC coating and rBC core (MR) is calculated to determine the coating thickness of the rBC-containing particles. The bulk MR was found to vary between 2–12 in winter and between 2–3 in summer. This mass-resolved mixing state is used to derive the mixing state index (χ) for the rBC-containing particles. χ quantifies whether the coating is evenly distributed across the rBC-containing particle population and is used to determine the degree of internal and external mixture of rBC-containing particles. The rBC-containing particles in Beijing were found to be 55%–70 % internally mixed in winter depending on the dominant air masses. χ of rBC-containing particles was highly positively associated with increased bulk MR, rBC mass loading or pollution level in winter, whereas χ of rBC-containing particles in summer varied significantly (ranging 60 %–75 %) within the narrowly-distributed bulk MR and was found to be independent of air mass sources. This concludes that the bulk MR may only act as a predictor of mixing state in winter, and χ is better to quantify the mixing state of rBC-containing particles. The same level of bulk MR corresponded with a higher χ in summer than in winter and this tended to suggest a limited formation of coatings on rBC largely depended on primary sources. However, with the higher Non-refractory PM1 (NR-PM1) concentration in winter, the coagulation process may still lead relative thick coatings. In summer the higher secondary compounds made the rBC-containing particles more homogeneous. But due to the higher temperatures and limited pollution level, the coating thickness in summer is limited. The mixing state of rBC-containing particles should also depend on the coating formation mechanism, both primary source influence and secondary coating formation mechanism should be considered in interpreting the rBC-containing particles mixing state in the atmosphere. This particle morphology-independent and mass-based data format as introduced in this study could be conviently applied in particle-resolved or other process models to investigate atmospheric rBC aging and mixing state properties.


2018 ◽  
Vol 229 ◽  
pp. 221-224 ◽  
Author(s):  
Yang Bao ◽  
Lujun Huang ◽  
Qi An ◽  
Shan Jiang ◽  
Lin Geng ◽  
...  

2020 ◽  
Vol 4 (141) ◽  
pp. 140-147
Author(s):  
MIKHAIL VIKHAREV ◽  
◽  
VLADIMIR YUDIN ◽  
VESELOVSKIY NIKOLAY ◽  
◽  
...  

The article shows the role of electroplating in the restoration of parts, indicates the advantages of restoring parts with electroplating over other methods, and gives the characteristics and properties of coatings obtained by electroplating. (Research purpose) The research purpose is in increasing the speed of application of zinc electroplating when restoring parts. (Materials and methods) The cathode current density has a decisive influence on the coating speed. The main reason for limiting the cathode current density during galvanizing from sulfuric acid electrolytes is the chemical polarization of the cathode. The article presents a study on the designed installation for the application of galvanic coatings. When applying coatings to the internal surfaces of parts, there was used a device with activating elements having an electromechanical rotation drive. This device prevents depletion of the near-cathode layer of the electrolyte and reduces the chemical polarization of the cathode. Elements made of moisture-resistant skin were used as activators. (Results and discussion) The article presents the results of experiments as a dependence of the coating speed on the speed of the activator relative to the restoring surface. It also presents the relationship between the size of the abrasive grains of the activating elements, the force of their pressing against the cathode surface, the speed of movement of the activator and the speed of applying the zinc coating, as well as its quality. By activating the cathode surface, it was possible to raise the operating current density to 100-150 amperes per square decimeter. The speed of application of zinc coatings is 16-25 micrometers per minute. (Conclusions) In the course of research, authors determined the conditions of electrolysis during galvanizing, which provide a significant increase in the cathode current density and the rate of application of these coatings during the restoration of parts.


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