scholarly journals Outsorcing quality control in the automotive industry

2018 ◽  
Vol 183 ◽  
pp. 03001 ◽  
Author(s):  
Robert Ulewicz
Keyword(s):  
Quality Control ◽  
Automotive Industry ◽  
Final Assembly ◽  
Automotive Parts ◽  
Level 1 ◽  
Plastic Components ◽  
Quality Of Products ◽  
A Company ◽  
Level 2

Providing high quality of products not covered by defective products is an important part of the supply chain between the manufacturer of the automotive parts and the final assembly company. The paper presents the results of research related to determining the effectiveness of quality control in a company producing plastic components for automotive industry at separate levels. Upon detection of nonconforming products at his plant, recepient according to the contract asked the supplier to launch the Controlled Shipping Level 1 procedures. As a result of the lack of significant improvement, there was run in the supplier’s plant the Controlled Shipping Level 2 procedure realized on an outsourcing basis by specialized external company. Presented results of the research have made it possible to determine the effectiveness of carried out control activities. Carried out research, also confirmed by expert interviews, show that automotive companies aim to make their business more flexible so that they respond faster and more easily to internal and mainly external factors. What in the opinion of production and quality managers provides outsorcing of quality control.

scholarly journals Improving Quality of PVC Pipes Using Taguchi Method

2019 ◽  
Vol 125 ◽  
pp. 22004
Author(s):  
Farida Ariani ◽  
Khawarita Siregar ◽  
Khalida Syahputri ◽  
Indah Rizkya
Keyword(s):  
Taguchi Method ◽  
Coolant Temperature ◽  
Industrial Manufacture ◽  
Pvc Pipe ◽  
Level 1 ◽  
Quality Of Products ◽  
Level Of Significance ◽  
A Company ◽  
Level 2

PT. XYZ is a company in the field of industrial manufacture of PVC pipe (Poly Vinyl Chloride). Pipe products produced often have a disability are not standards-compliant (5,5%) and exceeds the tolerance (±1%), which has been set by the company. Competitive competition in product marketing lead companies needs to boost quality. The importance of quality is one of the reasons to research the quality of products produced by the company. This study using method seven tools and taguchi to analyze and improving the quality of pipe. Seven tools method used to identify factors that influence product defects. Taguchi method produces the optimum combination of factors that influence the level of significance is the coolant temperature 20 ° C at level 2, extruder temperature of 150 ° C at level 1, haul off the speed of 18 m / s at level 1 and a pressure of 0.06 MPa printing at level 1.

scholarly journals Analisis Ketidaksesuaian Produk Air Minum dalam Kemasan di PT Amanah Insanillahia

2016 ◽  
Vol 14 (1) ◽  
pp. 99 ◽  
Author(s):  
Elita Amrina ◽  
Nofriani Fajrah
Keyword(s):  
Quality Control ◽  
Central Line ◽  
Bottled Water ◽  
Water Industry ◽  
Fishbone Diagram ◽  
Preliminary Study ◽  
Quality Of Products ◽  
A Company ◽  
Control Limits

Nowadays, the development of industry is increasing very rapidly. It can be known as the high competition between companies. Not only large and international scaled companies, small and medium-sized companies are also face the same challenges in the global competition. Therefore, the companies need to conduct a quality control to maintain the quality of products produced and to achiece the conformance to specifications of product that has standardized by the company policies in order to improve the customer satisfaction. PT Amanah Insanillahia is a company involved in the bottled water industry. Based on the preliminary study, it shown the quality control only conducted to check the number of defective products produced without further evaluation and analysis. Therefore, there is a need to analyze the data of defective products produced and evaluate the results. The purpose of this study is to analyze the nonconformity product of the bottled water 600 ml brand PRIM-A. The p-chart is used in this research to analyze the number of defective products. Then, the fishbone diagram is used to analyze the causes of defective products. The results show that there is no data out of the control limits and mostly the data near in the central line of the p-chart. Using the fishbone diagram, it concluded that factors of man, machines, materials, methods, and environment are the causes of nonconformity products of the bottled water 600 ml brand PRIM-A. It is hoped this study will beneficial for the company to improve the product quality as well as to increase the customer satisfaction.Key Words:Bottled water, nonconformity, p-chart, quality, fishbone diagram AbstrakDewasa ini perkembangan dunia industri bergerak sangat pesat. Hal ini dapat diketahui berdasarkan persaingan antar perusahaan yang semakin meningkat dan lebih ketat. Tidak hanya perusahaan berskala besar dan internasional, namun perusahaan kecil dan menengah juga mengalami persaingan global. Oleh karena itu perusahaan perlu melakukan pengendalian kualitas untuk mempertahankan kualitas dari produk yang dihasilkan, agar sesuai dengan spesifikasi produk yang telah ditetapkan berdasarkan kebijakan perusahaan sehingga akan menciptakan kepuasan konsumen. PT Amanah Insanillahia merupakan perusahaan yang bergerak di industri Air Minum Dalam Kemasan (AMDK). Berdasarkan studi pendahuluan yang dilakukan diketahui bahwa pengendalian kualitas hanya dilakukan dalam batas pengecekan jumlah produk cacat yang dihasilkan tanpa dievaluasi maupun dianalisis lebih lanjut. Oleh karena itu perlu untuk menganalisis data produk cacat yang dihasilkan dan mengevaluasi hasilnya. Tujuan penelitian ini adalah untuk menganalisis ketidaksesuaian produk air minum kemasan botol 600 ml merek PRIM-A. Peta p digunakan dalam penelitian ini untuk menganalisis jumlah produk yang cacat. Kemudian diagram fishbone digunakan untuk menganalisis penyebab ketidaksesuaian produk. Hasil penelitian menunjukkan tidak terdapat data yang keluar batas kontrol dan sebagian besar produk berada didekat garis tengah dari Peta kendali p. Dari diagram fishbone didapatkan bahwa faktor manusia, mesin, bahan baku, metode, dan lingkungan merupakan penyebab ketidaksesuaian produk air minum kemasan botol 600 ml merek PRIM-A. Penelitian ini diharapkan dapat bermanfaat bagi perusahaan untuk meningkatkan kualitas produk dan kepuasan konsumen.Kata Kunci: Air minum dalam kemasan, ketidaksesuian, peta p, kualitas, diagramfishbone

EVALUASI PELATIHAN DI PT. PUPUK KUJANG CIKAMPEK

2018 ◽  
Vol 3 (2) ◽  
Author(s):  
Lania Muharsih ◽  
Ratih Saraswati
Keyword(s):  
Training Evaluation ◽  
Work Productivity ◽  
Learning Behavior ◽  
Level 3 ◽  
Level 1 ◽  
Four Levels ◽  
A Company ◽  
Level 2 ◽  
Evaluation Sheet ◽  
Assessment Factor

This study aims to determine the training evaluation at PT. Kujang Fertilizer. PT. Pupuk Kujang is a company engaged in the field of petrochemicals. Evaluation sheet of PT. Fertilizer Kujang is made based on Kirkpatrick's theory which consists of four levels of evaluation, namely reaction, learning, behavior, and results. At level 1, namely reaction, in the evaluation sheet is in accordance with the theory of Kirkpatrick, at level 2 that is learning should be held pretest and posttest but only made scale. At level 3, behavior, according to theory, but on assessment factor number 3, quantity and work productivity should not need to be included because they are included in level 4. At level 4, that is the result, here is still lacking to get a picture of the results of the training that has been carried out because only based on answers from superiors without evidence of any documents.   Keywords: Training Evaluation, Kirkpatrick Theory.    Penelitian ini bertujuan mengetahui evaluasi training di PT. Pupuk Kujang. PT. Pupuk Kujang merupakan perusahaan yang bergerak di bidang petrokimia. Lembar evaluasi PT. Pupuk Kujang dibuat berdasarkan teori Kirkpatrick yang terdiri dari empat level evaluasi, yaitu reaksi, learning, behavior, dan hasil. Pada level 1 yaitu reaksi, di lembar evaluasi tersebut sudah sesuai dengan teori dari Kirkpatrick, pada level 2 yaitu learning seharusnya diadakan pretest dan posttest namun hanya dibuatkan skala. Pada level 3 yaitu behavior, sudah sesuai teori namun pada faktor penilaian nomor 3 kuantitas dan produktivitas kerja semestinya tidak perlu dimasukkan karena sudah termasuk ke dalam level 4. Pada level 4 yaitu hasil, disini masih sangat kurang untuk mendapatkan gambaran hasil dari pelatihan yang sudah dilaksanakan karena hanya berdasarkan dari jawaban atasan tanpa bukti dokumen apapun.   Kata kunci: Evaluasi Pelatihan, Teori Kirkpatrick.

Penerapan Capability Maturity Model Integration Untuk Mengukur Tingkat Kematangan Organisasi Dalam Proses Pengembangan Perangkat Lunak (Studi Kasus: Direktorat Innovation Center Universitas Amikom Yogyakarta)

Respati ◽  
2020 ◽  
Vol 15 (1) ◽  
pp. 43
Author(s):  
Ita Permatahati ◽  
Wing Wahyu Winarno ◽  
Mei P Kurniawan
Keyword(s):  
Software Development ◽  
Development Process ◽  
Model Integration ◽  
Maturity Model ◽  
Software Development Process ◽  
Maturity Level ◽  
Capability Maturity ◽  
Level 1 ◽  
A Company ◽  
Level 2

INTISARIMenerapkan standarisasi pada suatu perusahaan yang bergerak dibidang pengembangan perangkat lunak merupakan salah satu cara untuk meningkatkan kualitasnya. CMMI merupakan salah satu standarisasi yang penulis pilih untuk mengetahui tingkat kematangan dari divisi Innovation CenterAmikom. CMMI yang digunakan ialah CMMI for Development versi 1.3 yang fokus terhadap tingkat kematangan di level 2 dengan 6 proses area. Penelitian ini mengambil 1 sample proyek di Innovation Center(IC) yaitu apliksai presensi berbasis mobile. Berdasarkan hasil dari pengukuran yang telah dilakukan, proses pengembangan lunak di IC berada di tingkat 1 (Initial) yang diketahui bahwa belum semua praktik yang ada di masing-masing 6 proses area diterapkan. Kata kunci— proses pengembangan perangkat lunak, CMMI, CMMI-DEV, Representasi Bertingkat, Tingkat Kematangan. ABSTRACTApplying standards to a company engaged in the development of devices is one way to improve its quality. CMMI is one of the standards chosen by the author to find out the level of maturity of the Innovation Center at Amikom. CMMI is used for CMMI for Development version 1.3 which focuses on the level of maturity at level 2 with 6 process areas. This study took 1 sample project at the Innovation Center (IC), a mobile-based presence application. Based on the results of the measurements that have been made, the development process at the IC is at level 1 (Initial) related to all the practices that exist in each of the 6 process areas that are applied.Kata kunci—  software development process, CMMI, CMMI-DEV, Leveled Representation, Maturity Level.

scholarly journals Quality characteristics of spatial furniture

2009 ◽  
pp. 135-145 ◽  
Author(s):  
Dusan Skakic ◽  
Igor Dzincic
Keyword(s):  
Quality Control ◽  
Quality Characteristics ◽  
High Quality ◽  
Production Economy ◽  
Production Practice ◽  
Basic Quality ◽  
Quality Of Products ◽  
Quality Production

The quality of products represents one of the key aims of any modern organized production. In the production practice, it is essential to establish the optimal relationship between quality, production economy and delivery deadlines. Furniture quality is evaluated by three levels and they are: basic quality, high quality and especially high quality. The results presented in this paper are based on the sample measurements of chairs and tables during 2007 and 2008 at the Institute for Furniture Quality Control.

Automation and Quality in Analytical Laboratories

1994 ◽  
Vol 77 (3) ◽  
pp. 785-789
Author(s):  
Miguel Valcárcel ◽  
Angel Ríos
Keyword(s):  
Analytical Chemistry ◽  
Quality Control ◽  
Chemical Analysis ◽  
Analytical Control ◽  
Systems Quality ◽  
Quality Of Products ◽  
Analytical Laboratories

Abstract After a brief introduction to the generic aspects of automation in analytical laboratories, the different approaches to quality in analytical chemistry are presented and discussed to establish the following different facets emerging from the combination of quality and automation: automated analytical control of quality of products and systems; quality control of automated chemical analysis; and improvement of capital (accuracy and representativeness), basic (sensitivity, precision, and selectivity), and complementary (rapidity, cost, and personnel factors) analytical features. Several examples are presented to demonstrate the importance of this marriage of convenience in present and future analytical chemistry.

Using Contactless Scanning for Quality Control of Automotive Parts

2016 ◽  
Vol 862 ◽  
pp. 324-333
Author(s):  
Radomír Mendřický
Keyword(s):  
Automotive Industry ◽  
Complex Shape ◽  
Optical Methods ◽  
Cad Model ◽  
Quality Inspection ◽  
3D Measurement ◽  
Production Experience ◽  
Automotive Parts ◽  
3D Scanners

The article presents the research of use of modern 3D measurement contact-less methods for quality inspection in automotive industry production. Experience with measuring parts and functional assemblies of complex shape and advantages of the optical methods of digitization are shown on a practical example of analysis of dimensional stability of car decorative strip plastic mouldings. The goal is to demonstrate that the modern methods of dimensional analysis of 3D products can significantly participate in optimization of the manufacturing process and ensuring higher quality of the products.Contact-less 3D systems, so called 3D scanners, were used for the measuring purposes. With their help, the tested sample were digitized in high resolution, and he obtained models of real parts underwent a thorough inspection of precision of shape and dimensions. The attention was directed primarily at the problematic spots – deviation of the strip ends when compared to the nominal CAD model. The analysis was performed using various alignment to the CAD model, thus contributing to finding context with respect to mounting points on the vehicle rails. Concurrently, an influence of galvanic plating on the accuracy of the product was studied.

scholarly journals Literature Review on Fingerprint Level 1 and Level 2 Features Enhancement to Improve Quality of Image

2017 ◽  
pp. 8-19 ◽  
Author(s):  
Krishna Prasad K. ◽  
P. S. Aithal
Keyword(s):  
Recognition System ◽  
Fingerprint Recognition ◽  
Human Beings ◽  
Global Features ◽  
Basic Premise ◽  
Level 3 ◽  
Level 1 ◽  
The One ◽  
Level 2

Biometrics is the one most popular property in human distinguishing proof based on physical or behavioral features. The different physiological characteristics are Fingerprint, DNA, Face, hand, retina, ear features, and odor, where as behavioral characteristics or features are typing rhythm, gait, gesture, and voice with the basic premise that all are unique and all human beings are identified by these intrinsic traits. In the physiological traits, Fingerprint is most commonly utilized the biometric feature in diverse fields for identification and verification purpose. Fingerprint features can be separated into three noteworthy classifications in view of the granularity at which they are removed as level 1, level 2, and level 3 features. Level 1 feature contains macro details, which are easily extractable and include orientation filed, ridge frequency filed and pattern configuration. Only these global features or Level 1 features are not sufficient to uniquely identify or recognize, but if these features are used along with level 2 or level 3 features, that can make the fingerprint recognition system more robust and secure. Level1 features are used for image enhancement and orientation purpose. In this paper, we made a survey of existing literature on Level 1 features and try to analyze other researcher's contribution to this field.

scholarly journals Increased Knowledge about Floral Preservatives Influences Consumers’ Perception of the Quality and Value of a Floral Arrangement Purchase

2013 ◽  
Vol 23 (2) ◽  
pp. 142-148
Author(s):  
Morgan M. Jenkins ◽  
Kimberly A. Williams ◽  
Laura A. Brannon
Keyword(s):  
Generation Y ◽  
Purchase Intention ◽  
Intent To Purchase ◽  
Intention To Purchase ◽  
Level 3 ◽  
Perception Of Quality ◽  
Level 1 ◽  
Four Levels ◽  
Level 2

This research examines whether knowledge about floral preservatives increases consumers’ perception of quality, purchase intention, and price of a floral arrangement. A survey was administered to 222 participants at two locations in Manhattan, KS. Seventy-three percent of respondents fell within Generation Y (18 to 30 years old). The survey instrument presented four levels of presentation of a floral arrangement that were associated with increasing knowledge about the use of floral preservatives on consumers’ perceptions about the quality and price of that arrangement, as follows: Level 1 showed a photo of a floral arrangement without preservatives; Level 2 showed the same photo of a floral arrangement with a small, unlabeled packet of preservatives; Level 3 showed the same photo of a floral arrangement with a large, clearly labeled packet of preservatives; and Level 4 showed the same photos as Level 3 but was presented after a 191-word message describing the three functions of floral preservatives. Participants of the survey rated the quality of a floral arrangement higher from Level 2 (presence of floral preservatives not explicit) to Level 3 (presence of floral preservatives explicit) and from Level 3 to Level 4 (after reading a message about floral preservatives’ function and effectiveness). Their intent to purchase the floral arrangement generally increased with each level of presentation. Females indicated intention to purchase flowers more frequently than males. Participants increased the price that they were willing to pay for the floral arrangement at each level of presentation, starting at $25.46 at Level 1 (no floral preservatives use indicated) to $29.19 at Level 4. Participants were more knowledgeable about the benefits of floral preservatives and believed that floral preservatives increased the value of floral arrangements after reading a message describing their function and effectiveness more so than before reading a message. The younger the respondent, the more willing they were to pay more for floral arrangements with floral preservatives. As consumers become more aware of the use of floral preservatives and more knowledgeable about how and why they are effective, they attribute higher quality to floral arrangements with preservatives, they are willing to pay more for arrangements with preservatives, and their purchase intention frequency increases. Florists should always use preservatives in their processing and construction of fresh floral arrangements, consider providing a message about the function and effectiveness of floral preservatives to their customers, and then market their use of these materials.

scholarly journals Green Quality Improvement Using Six Sigma Method

2020 ◽  
Vol 5 (8) ◽  
pp. 583-588
Author(s):  
Sutrisno Harianto ◽  
Ellysa Nursanti
Keyword(s):  
Quality Improvement ◽  
Six Sigma ◽  
Raw Materials ◽  
Improvement Method ◽  
World Class ◽  
Quality Of Products ◽  
And Control ◽  
Level 2 ◽  
Quality Improvement Method

Traditional cast brass handicrafts Majapahit is one of the nation's cultural heritage which has a high historical value. The uniqueness and quality become the hallmark of this craft products. The results of handmade products such as sculptures, wall hangings, souvenirs, ornaments doors and so on. To increase the sales of traditional handicrafts of brass castings, required Majapahit applicative technical efforts in improving the quality of products which are ecofriendly. Quality improvement method such as Six sigma. Six sigma focuses on decreasing flawed rate, by reaching the standard 3, 4 flawed in a thousand possibility. Six sigma has 5 phases; define, measure, analyze, improvement, and control. In this research, six sigma is applied in producing cast brass handicraft starting from making the master mold, preparation of smelting raw materials, cooling process, releasing of the mold, and finishing. Purposefully to improve the quality by overcoming and decreasing the high of flawed possibility and also applying marketing mixture in improving the market segmentation of traditional cast brass of Majapahit market. The result is quality improvement is shown by decreasing happen in number of flawed product in total of mean for about 154, 8 decreased to 59,5. While the calculation of the six sigma, flawed product of cast brass handicraft is for about 1,7625 sigma value or being in level 2 and increased to 3,725 or being in level 4 with the flawed possibility in amount 235,000 for thousand times of production. The ability of production for the requirement which is wanted by the consumers and owning a good enough capability but still needed some correction to achieve world class home industry

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