Sine Sweep Loadvs. Impact Excitations and Their Influence on the Damping Coefficients of a Bubbly Oil Squeeze Film Damper

2001 ◽  
Vol 44 (4) ◽  
pp. 692-698 ◽  
Author(s):  
Luis San Andrés ◽  
Sergio E. Diaz ◽  
Luis E. Rodriguez
2020 ◽  
Vol 21 (6) ◽  
pp. 619
Author(s):  
Kostandin Gjika ◽  
Antoine Costeux ◽  
Gerry LaRue ◽  
John Wilson

Today's modern internal combustion engines are increasingly focused on downsizing, high fuel efficiency and low emissions, which requires appropriate design and technology of turbocharger bearing systems. Automotive turbochargers operate faster and with strong engine excitation; vibration management is becoming a challenge and manufacturers are increasingly focusing on the design of low vibration and high-performance balancing technology. This paper discusses the synchronous vibration management of the ball bearing cartridge turbocharger on high-speed balancer and it is a continuation of papers [1–3]. In a first step, the synchronous rotordynamics behavior is identified. A prediction code is developed to calculate the static and dynamic performance of “ball bearing cartridge-squeeze film damper”. The dynamic behavior of balls is modeled by a spring with stiffness calculated from Tedric Harris formulas and the damping is considered null. The squeeze film damper model is derived from the Osborne Reynolds equation for incompressible and synchronous fluid loading; the stiffness and damping coefficients are calculated assuming that the bearing is infinitely short, and the oil film pressure is modeled as a cavitated π film model. The stiffness and damping coefficients are integrated on a rotordynamics code and the bearing loads are calculated by converging with the bearing eccentricity ratio. In a second step, a finite element structural dynamics model is built for the system “turbocharger housing-high speed balancer fixture” and validated by experimental frequency response functions. In the last step, the rotating dynamic bearing loads on the squeeze film damper are coupled with transfer functions and the vibration on the housings is predicted. The vibration response under single and multi-plane unbalances correlates very well with test data from turbocharger unbalance masters. The prediction model allows a thorough understanding of ball bearing turbocharger vibration on a high speed balancer, thus optimizing the dynamic behavior of the “turbocharger-high speed balancer” structural system for better rotordynamics performance identification and selection of the appropriate balancing process at the development stage of the turbocharger.


Author(s):  
Changhu Xing ◽  
Minel J. Braun ◽  
Hongmin Li

Seals used in the squeeze film damper restrict the side leakage of the lubricant, thus providing a measure of additional damping. In this paper, the serrated piston ring and end-plate seals are studied numerically using CFD-ACE+, a commercially available finite volume based algorithm. Research shows that the damping coefficients for the piston ring seal decrease in magnitude with the increase in the number of axial grooves in the circumferential direction until they reach a fairly constant value. However, the pressure distribution and hence the hydrodynamic forces are strongly affected by the number and geometry of the axial grooves. The damping coefficients for the end plate seal increase in magnitude rapidly with the decrease of the seal clearance below the clearance of the damper, but increase slowly when the seal clearance is larger than that of the damper. The direct inertia coefficient increases with the decrease in the seal clearance but the magnitude of cross-coupled inertia coefficients increases with the decrease in the seal clearance, and then falls down towards the values for the infinitely long bearing assumption. Both the damping and inertia coefficients increase with the increase in seal length.


Author(s):  
Zhu Changsheng

Abstract The behaviors of oil film stiffness and damping coefficients of the deep multi-recessed hybrid squeeze film damper (HSFD) with the orifices compensated are first analysed in this paper. The control ability of the HSFD on the rotor system vibrations is studied theoretically and experimentally with a rigid rotor system supported on the HSFD, and compared with that of the conventional squeeze film damper (SFD). Investigation shows that the HSFD not only can significantly improve the high nonlinearity of the SFD, but also can effectively control the rotor vibrational amplitudes, especially for larger rotor unbalance levels and radial clearance ratios, as compared with the SFD.


1988 ◽  
Vol 110 (1) ◽  
pp. 162-166
Author(s):  
C. R. Burrows ◽  
M. N. Sahinkaya ◽  
N. C. Kucuk ◽  
M. L. Tong

A modified form of the author’s frequency-domain estimation algorithm has been applied to estimate the inertia and damping coefficients of an uncavitated squeeze-film bearing. These estimates are obtained in situ from measurements on a specially designed rig. The experiments provided further evidence that oil-film inertia coefficients may be significant and showed that theoretical predictions are inadequate.


Author(s):  
Bugra Ertas ◽  
Adolfo Delgado

The following work advances a new concept for a hermetically sealed squeeze film damper (HSFD), which does not require an open-flow lubrication system. The hermetically sealed concept utilizes a submersed plunger within a contained fluidic cavity filled with incompressible fluid and carefully controlled end plate clearances to generate high levels of viscous damping. Although the application space for a hermetic damper can be envisioned to be quite broad, the context here will target the use of this device as a rotordynamic bearing support damper in flexibly mounted gas bearing systems. The effort focused on identifying the stiffness and damping behavior of the damper while varying test parameters such as excitation frequency, vibration amplitude, and end plate clearance. To gain further insight to the damper behavior, key dynamic pressure measurements in the damper land were used for identifying the onset conditions for squeeze film cavitation. The HSFD performance is compared to existing gas bearing support dampers and a conventional open-flow squeeze film dampers (SFD) used in turbomachinery. The damper concept yields high viscous damping coefficients an order of magnitude larger than existing oil-free gas bearing supports dampers and shows comparable damping levels to current state of the art open-flow SFD. The force coefficients were shown to contribute frequency-dependent stiffness and damping coefficients while exhibiting amplitude independent behavior within operating regimes without cavitation. Finally, using experimentally based force density calculations, the data revealed threshold cavitation velocities, approximated for the three end seal clearance cases. To complement the experimental work, a Reynolds-based fluid flow model was developed and is compared to the HSFD damping and stiffness results.


Author(s):  
Jeff Agnew ◽  
Dara Childs

Measured rotordynamic coefficients are presented for a flexure-pivot-pad journal bearing (FPJB) in a load-between-pad configuration with: (1) an active, and (2) locked integral squeeze film damper (ISFD). Prior rotordynamic-coefficient test results have been presented for FPJBs (alone), and rotor-response results have been presented for rotors supported by FPJBS with ISFDs; however, these are the first rotordynamic-coefficient test results for FPJBs with ISFDs. A multi-frequency dynamic testing regime is employed. For both bearing configurations, quadratic curve fits provide good representation of the real portions of the dynamic-stiffness coefficients yielding a direct stiffness and a direct added-mass coefficient. The imaginary portions are well represented by linear curve fits, implying constant, frequency-independent direct-damping coefficients. Direct stiffness coefficients are ∼50% lower for the active-damper configuration, and direct damping coefficients are only modestly lower. The combination of ∼50% reduction in direct stiffness with a modest drop in direct damping indicates a very effective squeeze-film damper application. Added-mass coefficients are normally lower for the active-damper configuration, and all coefficient trends (for changes in loading and shaft speed) are “flatter” for the active flexure pivot-pad damper bearing. The measured rotordynamic coefficients are used to calculate the whirl frequency ratio and indicate high stability for both bearing configurations.


2010 ◽  
Vol 132 (3) ◽  
Author(s):  
Adolfo Delgado ◽  
Luis San Andrés

Squeeze film dampers (SFDs) aid to reduce excessive vibration levels due to rotor imbalance and to raise stability thresholds in rotor-bearing systems. SFDs commonly include end seals to increase their damping capability with a lesser lubricant flow. Seals also aid to reduce the occurrence of air ingestion/entrapment that severely reduces the damper forced performance. However, most conventional end seals do not completely eliminate lubricant side leakage, which limits their effectiveness to prevent air ingestion. A novel end seal arrangement incorporates a spring loaded, contacting mechanical seal that effectively prevents lubricant side leakage and air ingestion. The mechanically sealed damper is intended for use in power engines for unmanned aircraft vehicles. The test damper journal is 2.54 cm in length and 12.7 cm in diameter, with a radial clearance of 0.127 mm. Prior literature reports dynamic load tests on the seal-SFD and measurements of orbital motions to characterize the mechanical parameters of both the mechanical seal and squeeze film damper section. The test data to date include damper operation for a single contact load (90 N) closing the mechanical seal. Presently, measurements of damper dynamic load performance are conducted with a larger contact force (260 N). A nonlinear parameter identification method in the frequency domain determines simultaneously the squeeze film damping and inertia coefficients and the seal dry-friction force. The test results show that the system equivalent viscous damping coefficients are twice as large as those obtained earlier with the smaller contact force. On the other hand, as expected, the squeeze film damper coefficients are nearly identical for both test configurations. Predicted squeeze film damping coefficients, from an improved model that includes the flow in the damper feed and discharge grooves, correlate well with the test data for small and moderate orbit radii. The experimental fluid added mass coefficients are in par with the actual mass of the bearing housing and accurately predicted.


Author(s):  
Yanhong Ma ◽  
Jie Hong ◽  
Dayi Zhang ◽  
Hong Wang

An efficient oil film damper known as a squeeze film damper with valvular metal rubber squeeze film ring (SFD/VMR) was developed for more effective and reliable vibration control, and especially for improving the blade loss dynamics of high-speed rotors based on the conventional squeeze film damper (SFD). The immobile squeeze film ring of the SFD was replaced by the elastic squeeze film ring with the valvular metal rubber subassembly (VMR) of the SFD/VMR. The squeeze film force properties of the SFD/VMR was improved, because it can passively adjust the squeeze film clearance by taking advantage of the elastic deformation of the VMR and can control the squeeze film clearance in a suitable range. The characteristics of squeeze film stiffness and damping coefficients, as well as the steady-state unbalance response of a simple rigid rotor supported on SFD/VMR and SFD, were reported in a previous literature[1]. In this paper, the transient response of the rigid rotor supported on SFD/VMR and SFD subjected to sudden unbalance of blade loss are inverstigated. Time transient simulation and experimental results indicated that SFD/VMR can operate effectively under much greater unbalance compared with SFD, especially under relative large impact loads of blade loss. The SFD/VMR can suppress the occurrence of the nonlinear vibration phenomenon markedly, such as the bistable jump up phenomenon. Furthermore, the effective eccentricities of SFD/VMR with small transfer ratio (T<1.2) extend to two times of SFD, and optimum film stiffness and damping distribution within the whole film clearance can be achieved.


Author(s):  
Bugra Ertas ◽  
Adolfo Delgado

The following work advances a new concept for a hermetically sealed squeeze film damper (HSFD), which does not require an open-flow lubrication system. The hermetically sealed concept utilizes a submersed plunger within a contained fluidic cavity filled with incompressible fluid and carefully controlled end plate clearances to generate high levels of viscous damping. Although the application space for a hermetic damper can be envisioned to be quite broad, the context here will target the use of this device as a rotordynamic bearing support damper in flexibly mounted gas bearing systems. The effort focused on identifying the stiffness and damping behavior of the damper while varying test parameters such as excitation frequency, vibration amplitude, and end plate clearance. To gain further insight to the damper behavior, key dynamic pressure measurements in the damper land were used for identifying the onset conditions for squeeze film cavitation. The HSFD performance is compared to existing gas bearing support dampers and a conventional open-flow squeeze film dampers (SFD) used in turbomachinery. The damper concept yields high viscous damping coefficients an order of magnitude larger than existing oil-free gas bearing supports dampers and shows comparable damping levels to current state of the art open-flow SFD. The force coefficients were shown to contribute frequency dependent stiffness and damping coefficients while exhibiting amplitude independent behavior within operating regimes without cavitation. Finally, using experimentally based force density calculations the data revealed threshold cavitation velocities, approximated for the three end seal clearance cases. To complement the experimental work, a Reynolds based fluid flow model was developed and is compared to the HSFD damping and stiffness results.


1996 ◽  
Vol 118 (4) ◽  
pp. 810-815 ◽  
Author(s):  
L. A. San Andres

Squeeze film dampers (SFD) provide load isolation and attenuate rotor vibrations in high speed turbomachinery. Operating parameters such as whirl frequency, amplitude of journal motion, and value of external pressure supply determine the SFD dynamic force response and its dissipation of mechanical energy. Measurements of pressure fields and fluid film forces in a fully submerged open-end squeeze film damper are presented for tests with rotor speeds to 5000 cpm and low supply pressures. The damper has a clearance of 381 µm (0.015 in.) and the journal describes circular centered orbits of amplitudes ranging from 30 to 50 percent of the bearing clearance. Experimental film pressures depict a vapor cavitation (close to zero absolute pressure) zone increasing in extent as the whirl frequency increases. Estimated fluid film forces from the measured pressure profiles are found to be proportional to whirl speed and lubricant viscosity. Test cross-coupled damping coefficients (Crt) are smaller than predicted values based on the short-length bearing model with a π film cavitation assumption. The direct damping coefficients (Ctt) are larger than theoretical values, especially at low frequencies where the dynamic cavitation region has not grown to half the circumferential flow extent. The experiments demonstrate the viscous character of the fluid film forces in a SFD test apparatus where fluid inertia effects are minimal (squeeze film Reynolds number less than one). On the other hand, the extent of the cavitation zone appears to be dominant on the generation of fluid film forces.


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