Metal-wire-embedded alumina insulating material using micro and nanoscale 3D printing for surface flashover mitigation in vacuum
Abstract Micro and nanoscale 3D printing technic is applied to fabricate functional insulating material which mitigates surface discharge in vacuum based on the microscopic electron multipactor suppression. The proposed alumina ceramic insulator design consists surface-embedded thin metal wires which introduce a local gradient of secondary electron emission yield, such that the trajectories of multipactor electrons are distorted by accumulated negative surface charges and the secondary electron emission avalanche across the insulator surface is intermitted. Considerable increases of surface flashover threshold and surface charging reduction are verified by experiment. Also, additional efforts are made to determine the optimal size and spatial distribution of the metal wire. A convex-shape flashover voltage trace is observed when increasing the wire width, suggesting a trade-off between the multipactor mitigation and the insulator strength. Wire position between the adjacency of cathode triple junction and middle of the insulator is proved to be favorable for flashover mitigation. The physical details of surface flashover mitigation by the proposed insulator design are revealed by an ab initio particle-in-cell (PIC) simulation code, corroborating the experiment from microscopic aspect.