scholarly journals Research Progress of Springback in Multi-Point Forming of Sheet Metal

2021 ◽  
Vol 2101 (1) ◽  
pp. 012006
Author(s):  
Xinqi Li ◽  
Shicheng Hu

Abstract In the manufacturing of sheet metal, multi-point forming replaces the traditional integral die with discrete basic body groups to adjust the height of each basic body and form the required three-dimensional curved surface, thereby facilitating flexible processing. Multi-point forming is the most common approaches for the manufacturing of sheet metal but can cause serious shape distortion due to springback phenomena. In this paper, key research on springback is categorized and analyzed from three aspects: springback theory, springback numerical simulation analysis, and springback control, followed by summary of the current research status and outlook on promising future research directions of springback in multi-point forming springback. And the conclusion is drawn: in the future, multi-point forming of sheet metal using high-frequency ultrasonic excitation for springback control during the forming process coupled with artificial intelligence for springback compensation control will be a promising research direction for controlling springback in the multi-point forming of sheet metal.

2013 ◽  
Vol 423-426 ◽  
pp. 737-740
Author(s):  
Zhong Yi Cai ◽  
Mi Wang ◽  
Chao Jie Che

A new stretch-forming process based on discretely loading for three-dimensional sheet metal part is proposed and numerically investigated. The gripping jaw in traditional stretch-forming process is replaced by the discrete array of loading units, and the stretching load is applied at discrete points on the two ends of sheet metal. By controlling the loading trajectory at the each discrete point, an optimal stretch-forming process can be realized. The numerical results on the new stretch-forming process of a saddle-shaped sheet metal part show that the distribution of the deformation on the formed surface of new process is more uniform than that of traditional stretch-forming, and the forming defects can be avoided and better forming quality will be obtained.


2011 ◽  
Vol 381 ◽  
pp. 72-75
Author(s):  
Bin Li

This paper investigates the interfacial slip between the forming tool and workpiece in a relatively new metal forming process, cross-wedge rolling. Based on the finite elements method, three-dimensional mechanical model of cross wedge rolling process has been developed. Examples of numerical simulation for strain, stress distributions and rolling load components have been included. The main advantages of the finite element method are: the capability of obtaining detailed solutions of the mechanics in a deforming body, namely, stresses, shapes, strains or contact pressure distributions; and the computer codes, can be used for a large variety of problems by simply changing the input data.


2020 ◽  
Vol 8 ◽  
Author(s):  
Biao Wang ◽  
Qingwang Liu ◽  
Zhenzhong Fan

Marine oil pollution, colored counterattacks, and heavy metal ions in the water will cause serious environmental problems and threaten human health. The three-dimensional material prepared by graphene, as a new nanomaterial, has a large specific surface area and surface chemical activity. Various impurities in the water can be absorbed, which is very suitable as a water purification material. Depositing Fe3O4 and other magnetic materials on graphene three-dimensional materials can not only increase recyclability but increase hydrophobicity. Therefore, magnetic graphene three-dimensional materials have a high potential for use in water purification. This article reviews the research progress and adsorption mechanism of magnetic graphene materials for water purification. Finally, the future research prospects of magnetic graphene materials have prospected.


Informatics ◽  
2020 ◽  
Vol 7 (3) ◽  
pp. 30
Author(s):  
Xin Kang ◽  
Jian Kang ◽  
Wenyin Chen

Web-based stakeholders’ participation in product co-design is an emerging business model for companies. However, research on user’s online involvement in product co-design is limited. In this paper, we investigated the three major interdisciplinary academic databases Web of Science, Scopus, and ScienceDirect (data collected in May 2020), with the aim of explaining the meaning, core concepts, historical roots, and research trends of co-design. A total of 39 of the deemed relevant studies were emphatically analyzed, systematically discusses the concept implication and development status of co-design, and the key points of web-based product co-design research, as well as the future research direction.


2013 ◽  
Vol 365-366 ◽  
pp. 549-552
Author(s):  
Zhou Sui ◽  
Zhong Yi Cai ◽  
Ming Zhe Li

The continuous flexible roll forming process is a novel sheet metal forming technique for effectively manufacture of three-dimensional surface parts. In this study, two types of finite element (FE) models were developed under the ABAQUS/Explicit environment. The difference of the two models is that the rolls are defined as discrete rigid bodies in model No.1 and are deformable in model No.2. An experiment was carried out using the continuous sheet metal forming setup. The comparison of the numerical computation results with the experimental results shows that the model No.2 can be used for the shape prediction of continuous flexible roll forming process well.


2013 ◽  
Vol 423-426 ◽  
pp. 1819-1822
Author(s):  
Cui Xian Xuan ◽  
Yong Jian Gong ◽  
Qiang Li

This paper summarizes research progress of 3D style design based on sketching, especially focuses on 3D modeling method based on sketching, 3D stroke fitting. The future research direction on multi-strokes fitting and the use of digital pen pressure and other information for style design are proposed.


2013 ◽  
Vol 711 ◽  
pp. 219-222
Author(s):  
Zhan Shu He ◽  
Xiao Long Liu ◽  
Xue Fei Yang

In order to transfer heat as much as possible through a unit area in unit time, this paper introduces three enhanced heat transfer structures, namely microchannel, open-celled metal foam and open-celled sintered porous metal. From two aspects of the heat transfer performance and the flow resistance, this paper reviews their research progress. Among three kinds of enhanced heat transfer structures, open-celled sintered porous metal has the best heat transfer performance, followed by open-celled metal foam and micro-channel. While, the sequence of the pressure drop of three kinds of enhanced heat transfer structures is in the reverse order. Thus, Enhanced heat transfer Structures with good heat transfer performance and small pressure drop are the future research direction.


Author(s):  
Yongxiang Hu ◽  
Yefei Han ◽  
Zhenqiang Yao ◽  
Jun Hu

Laser peen forming (LPF) is a purely mechanical forming method achieved through the use of laser energy to form complex shapes or to modify curvatures. It is flexible and independent of tool inaccuracies that result from wear and deflection. Its nonthermal process makes it possible to form without material degradation or even improve them by inducing compressive stress over the target surface. In the present study, a fully three-dimensional numerical model is developed to simulate the forming process of laser peen forming. The simulation procedure is composed of several steps mainly including the shock pressure prediction, the modal analysis, and the forming process calculation. System critical damping is introduced to prevent unnecessary long post-shock residual oscillations and to greatly decrease the solution time for simulation. The bending profiles and angles with different thicknesses are experimentally measured at different scanning lines and scanning velocities to understand the process and validate the numerical model. The calculated bending profiles and angles agree well with the trend of the measured results. But it is found that simulations with the Johnson–Cook model are more consistent, matching the experimental results for the thick sheet metal with a convex bending, while the elastic-perfectly-plastic model produces a better agreement even though with underestimated values for the thinner sheet metal with a concave bending. The reason for this phenomenon is discussed, combining the effects of strain rate and feature size. Both the simulation and the experiments show that a continuous decrease in bending angle from concave to convex is observed with increasing specimen thickness in general. Large bending distortion is easier to induce by generating a concave curvature with LPF, and the angle of bending distortion depends on the number of laser shocks.


2013 ◽  
Vol 798-799 ◽  
pp. 267-271
Author(s):  
Ren Jun Li ◽  
Ming Zhe Li ◽  
Zhong Yi Cai

Surface flexible rolling method, using two integral working rolls as the forming tool, can achieve fast, flexible and continuous manufacturing of three-dimensional sheet metal parts. This paper introduces the basic principle of surface flexible rolling and discusses the numerical simulation results when the working rolls are bended as circular arcs. The stability indicates the forming effect to some extent and the flow type of the metal can be deduced from stability analysis. To integrate and analyze the simulation results by means of reverse engineering. The analysis results show that the forming process is stable and the effect of surface flexible rolling is fine. It also indicates that inhomogeneous deformation and accumulation occurs during the process. The numerical simulation and experimental results demonstrate that the surface flexible rolling is a feasible and effective way to form three-dimensional sheet metal parts.


2021 ◽  
Vol 3 (1) ◽  
Author(s):  
Jiamin Ren ◽  
Yanji Ma

Influenced by global financial crisis in 2008, many countries around the world have realized the significance of sustainable development. And green development, as the most important pathway to sustainability, has been implemented by various countries. In this context, green development has drawn great attention from academic researchers both at home and abroad in recent years and has become an interdisciplinary-oriented research direction. As an applied basic research field for exploring the structural change of resources and environment as well as regional sustainable development, geography plays an essential role in the research of green development. Based on an intensive literature review, this article firstly summarized the connotation and analytical framework of green development. Secondly, it systematically outlined the progress of green development research from the perspective of geography and thus extracted seven themes, that is, the influencing factors of green development, assessment methods, spatial and temporal characteristics of green development, green development and industrial transformation, green transformation of resource-based cities, the effect of green development, and green development institutions and recommendations. Comments were made on the existing studies including their shortcomings. Finally, future research emphases were discussed, aiming to provide references for further study on green development from the perspective of geography in China.


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