scholarly journals Steel smelting in induction crucible furnaces with industrial frequency

2018 ◽  
Vol 194 (4) ◽  
pp. 042024
Author(s):  
V A Kukartsev ◽  
V S Tynchenko ◽  
V V Kukartsev ◽  
E A Chzhan ◽  
N A Shepeta
2020 ◽  
Vol 299 ◽  
pp. 530-534
Author(s):  
Viktor A. Kukartsev ◽  
Vladislav V. Kukartsev ◽  
Vadim S. Tynchenko

A brief analysis of the cast iron and steel smelting in induction furnaces of industrial and medium frequency has been carried out. The analysis of the used metal scrap for the smelting of synthetic iron in induction melting furnaces with a padded lining of a lining mixture, based on quartzite, is carried out. The requirements for temperature melting modes, which are regulated by this type of melting furnaces developers, are reflected. The advantages and disadvantages of using induction crucible furnaces of industrial and medium frequency are considered. The features of smelting synthetic pig iron in Russia are noted, the main of which are the following: the absence of cast iron scrap, which makes it necessary to use a metal scrap from a single steel scrap, and use temperature melting conditions above 1450 ° C; use a lining based on quartzite, as the cheapest, but sharply reducing its resistance to the operation of the furnace at such melting temperatures (from 300-350 to 200-250 smelts). The actuality of the possibility of steel smelting in induction crucible furnaces of industrial frequency with the use of acid lining, based on the Pervouralsk quartzite, is substantiated. It is explained by the fact that existing foundries are equipped mainly with induction melting furnaces of industrial frequency, and the use of induction melting furnaces of medium frequency requires considerable material costs.


2019 ◽  
Vol 946 ◽  
pp. 696-701
Author(s):  
Viktor A. Kukartsev ◽  
Vladislav V. Kukartsev ◽  
Vadim S. Tynchenko

In the transition to modern high intensive processes of smelting there had been reversed technologies structures to get carbon content in cast iron. A re-carburizing agent, that can be one of the most significant reasons of occurrence of defects of the cast, and deformed metal and decrease of the level of properties have been identified. There was not only made the decarburizing agent of modern technology of production of pig-iron essential element (particularly synthetic), but also resulted in many of variants of its realization from the standpoint of level decarburizing, type, using re-carburizing method of decarburizing technological phase, where enter of carbonaceous materials. Particularly sharply process of execution re-carburizing influences receipt of synthetic pig-iron in induction crucible furnaces of industrial frequency from metal works, which contained 80-90% of steel breakage. Then, it is necessary to raise the content of carbon from 0,3 to 3,0-3,8% (depending on the pig-iron mark). It forces foundry enterprises to approach with big care at a choice of existing materials, which it is possible to use as decarburizing and to verify carefully, which is appearing at the market. In work application there are considered variants of using carbon-carbide-silicon mixture UKKS-31 at melting of grey pig-iron in induction, crucible furnaces, intended for pig-iron melting. The cost comparison is presented between traditional technology and with using mix UKKS-31.


2020 ◽  
Vol 299 ◽  
pp. 397-402
Author(s):  
Viktor A. Kukartsev ◽  
Vladislav V. Kukartsev ◽  
Vadim S. Tynchenko

Wear-resistant cast iron smelting is produced in electric arc furnaces, due to the use of steel scrap in metal charge, ferrochrome and refund if there is one. Scrap of cast iron with the necessary chemical composition is not present because the proportion of manufacturing parts from wear-resistant cast iron is very small. Thus, there is no opportunity to form castings of wear-resistant cast iron using foundries equipped only with induction crucible furnaces of industrial frequency (IChT), since the furnace is designed for melting temperatures not above 1500 °C. In addition, the lining of induction furnaces of industrial frequency is made of quartzite, which provides the necessary durability when operating at temperatures not above 1500 °C. The ability to manufacture blanks from wear-resistant cast iron gives an additional opportunity to expand the range of orders and prevent a reduction in production in factories equipped only with the smelting furnaces of the IChT. The article describes the peculiarities of smelting cast iron IChH28N2 in the furnace IChT10 with acid lining. The technology of conducting melting on pure charge materials without use of cast iron scrap and return is briefly described.


Author(s):  
Volodymyr Bondarenko ◽  
◽  
Oleksandr Filonenko ◽  
Mykhailo Petlovanyi ◽  
Vladyslav Ruskykh ◽  
...  

Purpose. Experimental studies of the interaction of blast-furnace and steel-making slags with open pit waters during their direct contact and assessment of the volume of filling of the formed man-made cavities during mining of mineral deposits. Methods. Based on the analysis, the current low level of metallurgical slag and the lack of real and effective directions of their large-scale utilization were determined. The laboratory studies of the interaction of metallurgical slags with open pit water at a certain time of interaction, generally accepted methods for studying the chemical composition and concentration of substances in water, computer-aided design software packages and drawings to determine the volumes of the open pit mined-out area were used. Results. The dynamics of changes in the products of interactions of steel-smelting slags with open-pit waters at a certain ratio and period of interaction was investigated. It was found that the concentration of pollutants upon contact of water with steel-making slag changes according to polynomial dependences on the time of their interaction, decreasing by the 30th day, which eliminates the danger for the aquifer. The safest type of metallurgical slag was recommended for the formation of the bottom layer of the backfill massif. The volumes of the mined-out area of the open pit were determined in detail to assess the volumes of placement of the backfill material based on metallurgical slags. Scientific novelty. The safety of the contact of backfill materials based on steelmaking slags with open pit water was scientifically proven, which is confirmed by the established polynomial patterns of changes in concentrations and pollutants from the ratio and time of interaction. Practical significance. The formation of the backfill massif on the basis of blast-furnace dump and steel-smelting slags will allow achieving an environmental effect, such as their safe disposal as a reclamation of technologically disturbed lands by mining and restoration of the economic value of the land plot, as well as preventing the formation of new dumps.


2021 ◽  
pp. 106-114
Author(s):  
M.M. Zablodsky ◽  
◽  
P.B. Klendiy ◽  
O. P. Dudar ◽  
◽  
...  

The article considers the issue of studying the value of pH, substrate in the process of methane fermentation in the mesophilic regime and the influence of the electromagnetic field of industrial frequency. The aim is to investigate the influence of electromagnetic fields on the pH value of the substrate during fermentation. Different types of microorganisms are involved in the process of methanogenesis, and the decisive role in it is played by methane-forming archaea, which are most sensitive to pH and should be in the range of 6.5 - 8. Therefore, it is necessary to check the effect of low frequency electromagnetic field on substrate pH. The study was performed for 25 days on two substrates, one of which was exposed to a low-frequency electromagnetic field with an electromagnetic induction of 3.5 mT. The research results show that the pH value of the substrate exposed to the electromagnetic field during the methane fermentation process was within acceptable limits, and the second substrate decreased, that is, it was acidified. Key words: methane fermentation, substrate, pH value, electromagnetic field


Metallurgist ◽  
1976 ◽  
Vol 20 (4) ◽  
pp. 261-262
Author(s):  
F. A. Mukhametzyanov ◽  
F. F. Ocheretnyuk ◽  
Yu. I. Balashov
Keyword(s):  

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