Specialty of Сarbon-Carbid-Silicic Mixture Using (UKKS) as Substitute of Re-Carburizing Agent and Ferrosilicon for Grey Iron Melting

2019 ◽  
Vol 946 ◽  
pp. 696-701
Author(s):  
Viktor A. Kukartsev ◽  
Vladislav V. Kukartsev ◽  
Vadim S. Tynchenko
Keyword(s):  
Cast Iron ◽  
Essential Element ◽  
Modern Technology ◽  
Cost Comparison ◽  
Pig Iron ◽  
Induction Crucible Furnaces ◽  
The Cost ◽  
Technology Of Production ◽  
Grey Iron ◽  
Industrial Frequency

In the transition to modern high intensive processes of smelting there had been reversed technologies structures to get carbon content in cast iron. A re-carburizing agent, that can be one of the most significant reasons of occurrence of defects of the cast, and deformed metal and decrease of the level of properties have been identified. There was not only made the decarburizing agent of modern technology of production of pig-iron essential element (particularly synthetic), but also resulted in many of variants of its realization from the standpoint of level decarburizing, type, using re-carburizing method of decarburizing technological phase, where enter of carbonaceous materials. Particularly sharply process of execution re-carburizing influences receipt of synthetic pig-iron in induction crucible furnaces of industrial frequency from metal works, which contained 80-90% of steel breakage. Then, it is necessary to raise the content of carbon from 0,3 to 3,0-3,8% (depending on the pig-iron mark). It forces foundry enterprises to approach with big care at a choice of existing materials, which it is possible to use as decarburizing and to verify carefully, which is appearing at the market. In work application there are considered variants of using carbon-carbide-silicon mixture UKKS-31 at melting of grey pig-iron in induction, crucible furnaces, intended for pig-iron melting. The cost comparison is presented between traditional technology and with using mix UKKS-31.

The Peculiarities of Smelting of Wear-Resistant Cast Iron IChH28N2 in the Induction Crucible Furnace IChT10

2020 ◽  
Vol 299 ◽  
pp. 397-402
Author(s):  
Viktor A. Kukartsev ◽  
Vladislav V. Kukartsev ◽  
Vadim S. Tynchenko
Keyword(s):  
Cast Iron ◽  
Steel Scrap ◽  
Wear Resistant ◽  
Melting Temperatures ◽  
Arc Furnaces ◽  
Iron Smelting ◽  
Crucible Furnace ◽  
Iron Scrap ◽  
Induction Crucible Furnaces ◽  
Industrial Frequency

Wear-resistant cast iron smelting is produced in electric arc furnaces, due to the use of steel scrap in metal charge, ferrochrome and refund if there is one. Scrap of cast iron with the necessary chemical composition is not present because the proportion of manufacturing parts from wear-resistant cast iron is very small. Thus, there is no opportunity to form castings of wear-resistant cast iron using foundries equipped only with induction crucible furnaces of industrial frequency (IChT), since the furnace is designed for melting temperatures not above 1500 °C. In addition, the lining of induction furnaces of industrial frequency is made of quartzite, which provides the necessary durability when operating at temperatures not above 1500 °C. The ability to manufacture blanks from wear-resistant cast iron gives an additional opportunity to expand the range of orders and prevent a reduction in production in factories equipped only with the smelting furnaces of the IChT. The article describes the peculiarities of smelting cast iron IChH28N2 in the furnace IChT10 with acid lining. The technology of conducting melting on pure charge materials without use of cast iron scrap and return is briefly described.

Cast Iron and Steel Smelting in Induction Crucible Furnaces of Industrial Frequency

2020 ◽  
Vol 299 ◽  
pp. 530-534
Author(s):  
Viktor A. Kukartsev ◽  
Vladislav V. Kukartsev ◽  
Vadim S. Tynchenko
Keyword(s):  
Cast Iron ◽  
Induction Melting ◽  
Metal Scrap ◽  
Steel Smelting ◽  
Medium Frequency ◽  
Iron And Steel ◽  
Advantages And Disadvantages ◽  
Induction Crucible Furnaces ◽  
Temperature Melting ◽  
Industrial Frequency

A brief analysis of the cast iron and steel smelting in induction furnaces of industrial and medium frequency has been carried out. The analysis of the used metal scrap for the smelting of synthetic iron in induction melting furnaces with a padded lining of a lining mixture, based on quartzite, is carried out. The requirements for temperature melting modes, which are regulated by this type of melting furnaces developers, are reflected. The advantages and disadvantages of using induction crucible furnaces of industrial and medium frequency are considered. The features of smelting synthetic pig iron in Russia are noted, the main of which are the following: the absence of cast iron scrap, which makes it necessary to use a metal scrap from a single steel scrap, and use temperature melting conditions above 1450 ° C; use a lining based on quartzite, as the cheapest, but sharply reducing its resistance to the operation of the furnace at such melting temperatures (from 300-350 to 200-250 smelts). The actuality of the possibility of steel smelting in induction crucible furnaces of industrial frequency with the use of acid lining, based on the Pervouralsk quartzite, is substantiated. It is explained by the fact that existing foundries are equipped mainly with induction melting furnaces of industrial frequency, and the use of induction melting furnaces of medium frequency requires considerable material costs.

Increasing the Efficiency of Production of Synthetic Cast Iron Castings

2021 ◽  
Vol 904 ◽  
pp. 3-8
Author(s):  
Viktor Alekseevich Kukartsev ◽  
Aleksandr Ivanovich Cherepanov ◽  
Vladislav Viktorovich Kukartsev ◽  
Anton Sergeevich Mikhalev ◽  
Ivan Yurievich Makarchuk
Keyword(s):  
Negative Impact ◽  
Sharp Decrease ◽  
Steel Scrap ◽  
Pig Iron ◽  
Metal Charge ◽  
Iron Castings ◽  
Iron Scrap ◽  
The Cost ◽  
Main Factor ◽  
Industrial Frequency

The main factor that determines the content of the development strategies of a modern foundry is the use of modern technological processes, especially melting technology. First of all, this applies to the production of iron castings, which make up 65% of the mass of all alloys. Since 2000, in Russia, there has been a sharp decrease in the amount of pig iron scrap, the cost of foundry and pig iron and the cost of their transportation have increased significantly. This led to an increase in material costs in the production of castings from synthetic iron, which was mainly obtained in crucible induction furnaces of industrial frequency (ICT). In addition, problems began to arise with the use of acidic lining as the cheapest and most durable, since an increased amount of steel scrap began to be used in the metal charge, and for this reason the melting temperature was raised above 1450 ° C. The durability of the lining has sharply decreased, and downtime associated with its replacement has increased. All this had a negative impact on the efficiency of the production of synthetic iron castings.

Semisolid Forging of Cast Iron Using Rapid Resistance Heating

2007 ◽  
Vol 561-565 ◽  
pp. 925-928 ◽  
Author(s):  
Seijiro Maki ◽  
Kazuhito Suzuki ◽  
Kenichiro Mori
Keyword(s):  
Cast Iron ◽  
Control Function ◽  
Electric Energy ◽  
Spheroidal Graphite ◽  
Pig Iron ◽  
Resistance Heating ◽  
Cast Irons ◽  
Ac Power ◽  
Spheroidal Graphite Cast Iron ◽  
Graphite Cast Iron

Feasibility of semisolid forging of cast iron using rapid resistance heating was experimentally investigated. Gray pig iron FC250 and spheroidal graphite cast iron FCD600, whose carbon equivalents are both 4.3% in mass, were used for the experiments. Since these cast irons have a narrow semisolid temperature range, an AC power supply with an input electric energy control function was used. In this study, the resistance heating characteristics of the cast irons were firstly examined, and then their semisolid forging experiments were conducted. In the forging experiments, the conditions of the forgings such as microstructures and hardness properties were examined, and the feasibility of the semisolid forging of cast iron using resistance heating was discussed. As a result, it was found that the method presented here is highly feasible.

scholarly journals Application of the optimally alloyed cast irons in order to increase the durability and to ensure the cost reduction of mining and metallurgical products

2021 ◽  
Vol 303 ◽  
pp. 01005
Author(s):  
Dmitry Lubyanoi ◽  
Evgeny Pudov ◽  
Evgeny Kuzin ◽  
Olga Semenova
Keyword(s):  
Wear Resistance ◽  
Cast Iron ◽  
Operational Reliability ◽  
Cast Irons ◽  
Metallurgical Production ◽  
Alloyed Cast ◽  
Alloyed Cast Iron ◽  
And Performance ◽  
Working Bodies ◽  
The Cost

The article shows the relevance of the use of alloyed cast iron in mining and metallurgical engineering. The article discusses the technologies for producing naturally alloyed cast iron. For working bodies and friction units of mining machines, such as pumps, coal pumps, hydrocyclones, crushers and mills. The main type of wear for them is abrasive. To increase the wear resistance of cast iron the production of cast iron has not been sufficiently studied yet. Although the use of cast iron in a complex alloyed with manganese, silicon, chromium, titanium and vanadium has been studied. The article studies the influence of manganese, titanium and vanadium on the mechanical properties and performance of machine parts and products of mining and metallurgical production in contact with high-temperature and highly abrasive media. The rational content of titanium and vanadium in gray cast irons is established in the range of 0.05-0.1%, which ensures their heat resistance and increases their wear resistance. The content of these elements can be increased to 0.07-0.12%. Bushings made of this cast iron have the required wear resistance and can increase the operational reliability of the equipment in the conditions of mining and metallurgical production. They also replace non-ferrous metals, as well as products obtained by powder metallurgy methods.

Tradition, Innovations and Historical Events in the Early 20th Century Chinese Calendars from the Russian Collections

2021 ◽  
pp. 204
Author(s):  
Ekaterina A. Zavidovskaya
Keyword(s):  
20Th Century ◽  
Academic Library ◽  
Modern Technology ◽  
The State ◽  
State University ◽  
Political Events ◽  
The Family ◽  
State Museum ◽  
History Of ◽  
Technology Of Production

The paper discusses two types of Chinese calendars – a traditional agricultural calendar “nongli” which existed in China since the 9th century and a Westernized “yuefenpai” calendar that emerged in Shanghai in the late 19th century and flourished until the 30-40s of the 20th century. Apart from the lunar and solar calendars and a table of 24 seasons woodblock “nongli” calendar featured a Stove God Zao-wang alone or with a spouse surrounded by a suite, fortune bringing deities and auspicious symbols, Stove God was believed to ascend to heaven and report good and bad deeds of the family members to the Jade Emperor. New standards of “peoples`” art in PRC borrowed the aesthetics of the traditional woodblock popular prints by proclaiming “new nianhua” as a new tool of propaganda and criticizing “yuefenpai”.“Yuefenpai” differed from “nongli” by modern technology of production and acting as an advertisement, yet early pieces of Shanghai calendars either feature auspicious characters and motifs or introduce current political events, such as accession of the Pu Yi emperor on the throne in 1908 (reigned in 1908–1912). These calendars were seen to be a cheap and easily available media suitable for informing population about news and innovations. The paper attempts to revisit previously established interpretations of some “yuefenpai” calendars. The research is based unpublished pieces from the collections of the State Hermitage, the Museum of Anthropology and Ethnography, academic library of the St.-Petersburg State University, the State Museum of the History of Religion mostly acquired by V.M. Alekseev (1881–1951) during his stays to China.

Cost Comparison of Panel Level and Wafer Level Fan-out Packaging

2019 ◽  
Vol 2019 (DPC) ◽  
pp. 000141-000164
Author(s):  
Amy Lujan
Keyword(s):  
Cost Reduction ◽  
Cost Comparison ◽  
Cost Modeling ◽  
Cost Models ◽  
Wafer Level ◽  
Process Flow ◽  
Total Cost ◽  
Large Panels ◽  
The Cost ◽  
The Impact

In recent years, the possibility of panels replacing wafers in some fan-out applications has been a topic of interest. Questions of cost and yield continue to arise even as the industry appears to be full steam ahead. While large panels allow for more packages to be produced at once, the cost does not scale simply based on how many more packages can be generated from a panel over a wafer. This analysis begins by breaking down the types of cost and will discuss how those types of cost are impacted (or not) by the shift from wafer to panel. Activity based cost modeling is used; this is a detailed, bottom-up approach that takes into account each type of cost for each activity in a process flow. Two complete cost models were constructed for this analysis. A variety of package sizes are analyzed, and multiple panel sizes are included as well. For each set of activities in the fan-out process flow, there is an explanation of how the process changes with the move to panel, including assumptions related to throughput, equipment price, and materials. The cost reduction that may be achieved at each package and panel size will be presented for each processing segment. The focus of this analysis is on the details of each segment of the process flow, but results for the total cost of various packages will also be presented. There is also a section of analysis related to the impact of yield on the competitiveness of panel processing.

Cost Comparison of Fan-Out WLP vs. Embedded Die

2011 ◽  
Vol 2011 (DPC) ◽  
pp. 001003-001018
Author(s):  
Alan Palesko ◽  
Jan Vardaman
Keyword(s):  
Cost Model ◽  
Form Factors ◽  
Cost Effective ◽  
Cost Comparison ◽  
Package Design ◽  
Supply Chain Logistics ◽  
Cost Effective Approach ◽  
Large Production ◽  
The Cost ◽  
Cost Differences

Fabricating the package after the die is placed can result in smaller form factors, increased performance, and improved supply chain logistics for OEMs. There are many different approaches for this packaging technique, but two of the most prominent are Fan-Out WLP and Embedded Die. Fan-Out WLP leverages existing semiconductor technology for a cost effective approach to achieve relatively tight package design rules. The Embedded Die strategy leverages existing PCB lamination technology for cost-reduction through scale: fabricating many small packages on large production panels. We will examine the cost differences and similarities between Fan-Out WLP and Embedded Die strategies by developing a comprehensive cost model for each technology. We will then analyze the manufacturing costs (labor, material, depreciation, yield loss, and tooling) and yield impacts across a variety of designs to demonstrate the cost differences and similarities in each packaging technology.

Cost Comparison of Fan-out Wafer Level Packaging and Flip Chip Packaging

2017 ◽  
Vol 2017 (DPC) ◽  
pp. 1-37 ◽  
Author(s):  
Amy Lujan
Keyword(s):  
Flip Chip ◽  
Cost Effective ◽  
Cost Comparison ◽  
Cost Modeling ◽  
Wafer Level ◽  
Design Features ◽  
Wafer Level Packaging ◽  
Flip Chip Packaging ◽  
The Right ◽  
The Cost

In recent years, there has been increased focus on fan-out wafer level packaging with the growing inclusion of a variety of fan-out wafer level packages in mobile products. While fan-out wafer level packaging may be the right solution for many designs, it is not always the lowest cost solution. The right packaging choice is the packaging technology that meets design requirements at the lowest cost. Flip chip packaging, a more mature technology, continues to be an alternative to fan-out wafer level packaging. It is important for many in the electronic packaging industry to be able to determine whether flip chip or fan-out wafer level packaging is the most cost-effective option. This paper will compare the cost of flip chip and fan-out wafer level packaging across a variety of designs. Additionally, the process flows for each technology will be introduced and the cost drivers highlighted. A variety of package sizes, die sizes, and design features will be covered by the cost comparison. Yield is a key component of cost and will also be considered in the analysis. Activity based cost modeling will be used for this analysis. With this type of cost modeling, a process flow is divided into a series of activities, and the total cost of each activity is accumulated. The cost of each activity is determined by analyzing the following attributes: time required, labor required, material required (consumable and permanent), capital required, and yield loss. The goal of this cost comparison is to determine which design features drive a design to be packaged more cost-effectively as a flip chip package, and which design features result in a lower cost fan-out wafer level package.

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