scholarly journals Modelling adhesively-bonded T-joints by a meshless method

2021 ◽  
Vol 1193 (1) ◽  
pp. 012083
Author(s):  
I J Sánchez ◽  
L D C Ramalho ◽  
R D S G Campilho ◽  
J Belinha

Abstract Bonding of non-parallel substrates has many applications in the transport industry. Adhesively-bonded T-joints are employed for that purpose. However, geometrical dimensions, substrates’ shape and material choices are broad. The effect that varying upper substrate thickness has on the joint strength (P max ) was investigated in this work through numerical analyses. The numerical analysis was performed using a meshless method, the natural neighbour radial point interpolation method (NNRPIM), which has been proven accurate and robust in another adhesive joint configuration. Materials were considered elastic-plastic. A yield criterion developed for rubber-like materials, the Exponent Drucker-Prager, was used for the adhesive layer, while the metallic substrates were analysed with the von Mises yield criterion. P max was determined numerically using a strain-based continuum mechanics failure criterion. Normalised peel and shear stress distributions along the bond-line are presented. Effective strains, both elastic and plastic, were also obtained. The estimated P max was compared with experimental data; a good agreement was found. The stress distribution along the bond line becomes asymmetric in joints with unbalanced substrate thicknesses. At P max , from 10 to 25% of the bond-line has entered into plastic regime. The results indicate that the proposed methodology is suitable to analyse adhesively-bonded joints under different load solicitations.

Author(s):  
ROSS Costa ◽  
J Belinha ◽  
RM Natal Jorge ◽  
DES Rodrigues

Additive manufacturing is an emergent technology, which witnessed a large growth demanded by the consumer market. Despite this growth, the technology needs scientific regulation and guidelines to be reliable and consistent to the point that is feasible to be used as a source of manufactured end-products. One of the processes that has seen the most significant development is the fused deposition modeling, more commonly known as 3D printing. The motivation to better understand this process makes the study of extrusion of materials important. In this work, the radial point interpolation method, a meshless method, is applied to the study of extrusion of viscoplastic materials, using the formulation originally intended for the finite element method, the flow formulation. This formulation is based on the reasoning that solid materials under those conditions behave like non-Newtonian fluids. The time stepped analysis follows the Lagrangian approach taking advantage of the easy remeshing inherent to meshless methods. To validate the newly developed numerical tool, tests are conducted with numerical examples obtained from the literature for the extrusion of aluminum, which is a more common problem. Thus, after the performed validation, the algorithm can easily be adapted to simulate the extrusion of polymers in fused deposition modeling processes.


2015 ◽  
Vol 12 (04) ◽  
pp. 1540013 ◽  
Author(s):  
G. Y. Zhang ◽  
Y. Li ◽  
X. X. Gao ◽  
D. Hui ◽  
S. Q. Wang ◽  
...  

This work formulates the node-based smoothed radial point interpolation method (NS-RPIM), a typical model of smoothed point interpolation method, for the elastoplastic analysis of two-dimensional solids with gradient-dependent plasticity. The NS-RPIM uses radial point interpolation shape functions for field approximation and node-based gradient smoothing for strain field construction. The formulation is based on the parametric variational principle (PVP) in the form of complementarity with the gradient-dependent plasticity being represented by means of the linearization of the yield criterion and the flow rule. Numerical study results have demonstrated the accuracy and stability of the proposed approach for elastoplastic analysis.


Author(s):  
Daniel Rodrigues ◽  
J Belinha ◽  
RMN Jorge

The Fused Filament Fabrication is a 3D printing technology that allows the production of components and structures with complex geometries at low-cost, using thermoplastic materials as feedstock. This additive manufacturing technique is not yet extensively used in industries mainly due to parts’ anisotropy – which is the consequence of the deposition strategy – and residual stresses, caused by successive heating cycles. Thus, these topics have great influence on the non-linear mechanical performance of 3D printed parts. Additionally, the materials used in the Fused Filament Fabrication have distinct mechanical behaviours under tensile and compression loads. This work proposes a computational framework – using a meshless method as the numeric discretization technique, the Natural Neighbour Radial Point Interpolation method – capable to analyse the elastoplastic response of ductile materials showing distinct compressive and tensile responses, through the implementation of a modified version of the Hill yield surface. In those conditions, 3D-printed specimens of polylactic acid are tested experimentally and numerically using standard tensile and compression tests. The numerical approach is validated by comparing the numerical and the experimental curves. Then, the accuracy of the methodology is proved and the purpose of using the modified Hill yield criterion is clearly shown using a benchmark example.


2017 ◽  
Vol 27 (6) ◽  
pp. 1249-1265 ◽  
Author(s):  
Yijun Liu ◽  
Guiyong Zhang ◽  
Huan Lu ◽  
Zhi Zong

Purpose Due to the strong reliance on element quality, there exist some inherent shortcomings of the traditional finite element method (FEM). The model of FEM behaves overly stiff, and the solutions of automated generated linear elements are generally of poor accuracy about especially gradient results. The proposed cell-based smoothed point interpolation method (CS-PIM) aims to improve the results accuracy of the thermoelastic problems via properly softening the overly-stiff stiffness. Design/methodology/approach This novel approach is based on the newly developed G space and weakened weak (w2) formulation, and of which shape functions are created using the point interpolation method and the cell-based gradient smoothing operation is conducted based on the linear triangular background cells. Findings Owing to the property of softened stiffness, the present method can generally achieve better accuracy and higher convergence results (especially for the temperature gradient and thermal stress solutions) than the FEM does by using the simplest linear triangular background cells, which has been examined by extensive numerical studies. Practical implications The CS-PIM is capable of producing more accurate results of temperature gradients as well as thermal stresses with the automated generated and unstructured background cells, which make it a better candidate for solving practical thermoelastic problems. Originality/value It is the first time that the novel CS-PIM was further developed for solving thermoelastic problems, which shows its tremendous potential for practical implications.


Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2288
Author(s):  
Hongming Luo ◽  
Guanhua Sun

The PU (partition-of-unity) based FE-RPIM QUAD4 (4-node quadrilateral) element was proposed for statics problems. In this element, hybrid shape functions are constructed through multiplying QUAD4 shape function with radial point interpolation method (RPIM). In the present work, the FE-RPIM QUAD4 element is further applied for structural dynamics. Numerical examples regarding to free and forced vibration analyses are presented. The numerical results show that: (1) If CMM (consistent mass matrix) is employed, the FE-RPIM QUAD4 element has better performance than QUAD4 element under both regular and distorted meshes; (2) The DLMM (diagonally lumped mass matrix) can supersede the CMM in the context of the FE-RPIM QUAD4 element even for the scheme of implicit time integration.


Polymers ◽  
2021 ◽  
Vol 13 (8) ◽  
pp. 1305
Author(s):  
Ahmad Fakhari ◽  
Željko Tukovic ◽  
Olga Sousa Carneiro ◽  
Célio Fernandes

The extrudate swell, i.e., the geometrical modifications that take place when the flowing material leaves the confined flow inside a channel and moves freely without the restrictions that are promoted by the walls, is a relevant phenomenon in several polymer processing techniques. For instance, in profile extrusion, the extrudate cross-section is subjected to a number of distortions that are motivated by the swell, which are very difficult to anticipate, especially for complex geometries. As happens in many industrial processes, numerical modelling might provide useful information to support design tasks, i.e., to allow for identifying the best strategy to compensate the changes promoted by the extrudate swell. This study reports the development of an improved interface tracking algorithm that employs the least-squares volume-to-point interpolation method for the grid movement. The formulation is enriched further with the consistent second-order time-accurate non-iterative Pressure-Implicit with Splitting of Operators (PISO) algorithm, which allows for efficiently simulating free-surface flows. The accuracy and robustness of the proposed solver is illustrated through the simulation of the steady planar and asymmetric extrudate swell flows of Newtonian fluids. The role of inertia on the extrudate swell is studied, and the results that are obtained with the newly improved solver show good agreement with reference data that are found in the scientific literature.


2011 ◽  
Vol 08 (04) ◽  
pp. 705-730 ◽  
Author(s):  
G. Y. ZHANG ◽  
G. R. LIU

This paper presents two novel and effective cell-based smoothed point interpolation methods (CS-PIM) using isoparametric PIM (PIM-Iso) shape functions and condensed radial PIM (RPIM-Cd) shape functions respectively. These two types of PIM shape functions can successfully overcome the singularity problem occurred in the process of creating PIM shape functions and make the constructed CS-PIM models work well with the three-node triangular meshes. Smoothed strains are obtained by performing the generalized gradient smoothing operation over each triangular background cells, because the nodal PIM shape functions can be discontinuous. The generalized smoothed Galerkin (GS-Galerkin) weakform is used to create the discretized system equations. Some numerical examples are studied to examine various properties of the present methods in terms of accuracy, convergence, and computational efficiency.


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