scholarly journals Simulation analysis of deformation spring-back of free-form surface composite with cellular foam filling

Author(s):  
XiShuang Jing ◽  
Xin Xie ◽  
Zhengsheng Chen ◽  
Dongxiang Qian ◽  
Jie Zhang ◽  
...  
2021 ◽  
Vol 28 (1) ◽  
pp. 113-118
Author(s):  
Bin Chen ◽  
Quanying Wu ◽  
Junliu Fan

Author(s):  
Tomonobu Suzuki ◽  
Koichi Morishige

Abstract This study aimed to improve the efficiency of free-form surface machining by using a five-axis controlled machine tool and a barrel tool. The barrel tool has cutting edges, with curvature smaller than the radius, increasing the pick feed width compared with a conventional ball end mill of the same tool radius. As a result, the machining efficiency can be improved; however, the cost of the barrel tool is high and difficult to reground. In this study, a method to obtain the cutting points that make the cusp height below the target value is proposed. Moreover, a method to improve the tool life by continuously and uniformly changing the contact point on the cutting edge is proposed. The usefulness of the developed method is confirmed through machining simulations.


Author(s):  
Yuan-Shin Lee ◽  
Tien-Chien Chang

Abstract In this paper, a methodology of applying convex hull property in solving the tool interference problem is presented for 5-axis NC machining of free-form surfaces. Instead of exhausted point-by-point checking for possible tool interference, a quick checking can be done by using the convex hull constructed from the control polygon of free-form surface modeling. Global tool interference in 5-axis NC machining is detected using the convex hull of the free-form surface. A correction method for removing tool interference has also been developed to generate correct tool path for 5-axis NC machining. The inter-surface tool interference can be avoided by using the developed technique.


Author(s):  
P. A. van Elsas ◽  
J. S. M. Vergeest

Abstract Surface feature design is not well supported by contemporary free form surface modelers. For one type of surface feature, the displacement feature, it is shown that intuitive controls can be defined for its design. A method is described that, given a surface model, allows a designer to create and manipulate displacement features. The method uses numerically stable calculations, and feedback can be obtained within tenths of a second, allowing the designer to employ the different controls with unprecedented flexibility. The algorithm does not use refinement techniques, that generally lead to data explosion. The transition geometry, connecting a base surface to a displaced region, is found explicitly. Cross-boundary smoothness is dealt with automatically, leaving the designer to concentrate on the design, instead of having to deal with mathematical boundary conditions. Early test results indicate that interactive support is possible, thus making this a useful tool for conceptual shape design.


2004 ◽  
Vol 127 (3) ◽  
pp. 502-505 ◽  
Author(s):  
Kwun-Lon Ting ◽  
Yi Zhang ◽  
Ruj Bunduwongse

A point-line refers to a rigid combination of a directed line and an endpoint along the line. To trace a point-line trajectory, one must control not only the trajectory of the endpoint (the directrix) but also the direction of the point-line (the indicatrix). This paper addresses three issues on point-line trajectories. First of all, by considering the relationship between the point trajectory and the corresponding point-line direction, it offers the complete characterization of point-line trajectories. It presents the coordination of the point-line axis with a free point trajectory and also with a point trajectory constrained on a free form surface. The issue of maintaining an invariant orientation relationship between the point-line axis and the point trajectory is also addressed.


2011 ◽  
Vol 287-290 ◽  
pp. 2805-2809
Author(s):  
Ming Yu Huang ◽  
Xiu Juan Wu ◽  
Zhong Shi Jia ◽  
Hong Jun Ni ◽  
Jing Jing Lv ◽  
...  

Data acquisition and model reconstruction of free-form surfaces with holes were been studied, based on coordinate measuring machines. First, the structural process of the parts was analyzed, the method of combinate contact measurement with non-contact measurement were used to get point cloud; Then the point cloud were been preprocessed, feature curve extracted and solid modeled; Finally, the restructure model was been quality assessed and accuracy assessed. Using the measurement of combinated contact and non-contact can also meet both the precision requirement of key part and the fast reconstruction requirement of non-critical part, which has great significance on that part to fast and accurate reconstruction.


2008 ◽  
Vol 59 ◽  
pp. 51-54 ◽  
Author(s):  
Dirk Biermann ◽  
T. Jansen ◽  
M. Feldhoff

A growing demand for fibre-reinforced ceramics necessitates effective ways for machining these materials. In this paper, different tool concepts are presented for an efficient machining of carbon fibre-reinforced silicon carbide. Drill hole machining, slot machining and first investigations of free-form surface machining are presented.


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