An enhanced approach for implementing total productive maintenance in the manufacturing environment

1997 ◽  
Vol 3 (2) ◽  
pp. 69-80 ◽  
Author(s):  
Benjamin S. Blanchard
Author(s):  
Napsiah Ismail ◽  
B. T. Hang Tuah Baharudin ◽  
Yusaini Musa ◽  
Zulkiflle Leman

The Overall Equipment Effectiveness (OEE) is an established method to monitor and improve the effectiveness of manufacturing processes. OEE is frequently used as a key metric in Total Productive Maintenance (TPM) and Lean Manufacturing environment. This paper focuses on the OEE measurement of the assembly line of steering gear in an automotive company (AGR Sdn Bhd) through the implementation of TPM. The average OEE measurement before implementation of TPM is 52.21% which is below the company’s target. The company used reactive maintenance, which is inherently “wasteful and ineffective. After the implementation of TPM, the OEE performance for the assembly department improved to 70.21%. The result shows that machine down time directly influence the OEE. The implementation of TPM enables the company to change their maintenance practices from reactive to proactive. The average availability percentage is 80.34% and performance efficiency average is 87.99%. This has directly contributed to a lower overall OEE performance compared to world standard. The rate of quality is maintained at an average of 99.54%.


Author(s):  
S. P. Sapers ◽  
R. Clark ◽  
P. Somerville

OCLI is a leading manufacturer of thin films for optical and thermal control applications. The determination of thin film and substrate topography can be a powerful way to obtain information for deposition process design and control, and about the final thin film device properties. At OCLI we use a scanning probe microscope (SPM) in the analytical lab to obtain qualitative and quantitative data about thin film and substrate surfaces for applications in production and research and development. This manufacturing environment requires a rapid response, and a large degree of flexibility, which poses special challenges for this emerging technology. The types of information the SPM provides can be broken into three categories:(1)Imaging of surface topography for visualization purposes, especially for samples that are not SEM compatible due to size or material constraints;(2)Examination of sample surface features to make physical measurements such as surface roughness, lateral feature spacing, grain size, and surface area;(3)Determination of physical properties such as surface compliance, i.e. “hardness”, surface frictional forces, surface electrical properties.


2012 ◽  
Vol 2 (3) ◽  
pp. 152-153 ◽  
Author(s):  
Samandar Singh ◽  
◽  
Prof. D. S. Kumani Prof. D. S. Kumani ◽  
Ved Parkash

2019 ◽  
Vol 1 (2) ◽  
pp. 1-6
Author(s):  
Rachmasari Pramita Wardhani

Dalam dunia industry, khususnya perusahaan manufaktur dalam banyak kasus membutuhkan penanganan kerja yang dilakukan menggunakan alat alat berat untuk mendukung  produktivitas kinerja perusahaan. Hal ini membutuhkan perencanaan program yang bagus dalam menangani perawatan peralatan mesin mesin tersebut sehingga dapat berkjalan sesuai fungsinya. TPM atau dikenal dengan total productive maintenance atau perawatan produktif total adalah suatu system perawatan dan pemberdayaan peningkatan integritas produksi , keamanan dan system mutu melalui peralatan mesin, peralatan perlengkapan, process dan pekerja yang menambah nilai dari suatu bisnis di perusahaan. Total productive maintenance (TPM) merupakan suatu bagian dari manajemen system perusahaan dalam menjaga bagian perawatan dalam mencapai peningkatan secara berkesinambungan untuk memperoleh performansi yang baik. Dengan mengimplementasikan konsep dari TPM dengan perencanaan pada perawatan yang harus dapat dicapai dan kemampuan kerja dari mesin secara kontinu, mengoptimasi biaya perawatan , mengurangi inventori, meningkatkan kehandalan, dan kemampuan kerja dari mesin.  


2021 ◽  
Vol 5 (3) ◽  
pp. 1-4
Author(s):  
Dominik Meier ◽  
Christian Zech ◽  
Benjamin Baumann ◽  
Bersant Gashi ◽  
Matthias Malzacher ◽  
...  

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