Investigation of effect of abrasive water jet (AWJ) machining parameters on aramid fiber-reinforced polymer (AFRP) composite materials

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Sıtkı Akıncıoğlu

Purpose The purpose of this study was to optimize the surface roughness (Ra), delamination damage at the hole entrance (FdT) and at the hole exit (FdB) and kerf angle (K) in the drilling of aramid fiber-reinforced polymer (AFRP) composite material using abrasive water jet (AWJ) machining. Design/methodology/approach The AFRP composite was produced by the vacuum infusion method. The drilling experiments were performed on an AWJ machine using a three-axis computerized numerical control system. Machine processing parameters were determined as water pressure (2,000, 3,000 and 4,000 bar), stand-off distance (2, 4 and 6 mm) and traverse feed rate (150, 250 and 350 mm/min). Optimization of processing parameters in the drilling experiments was carried out according to the Taguchi L27 (33) orthogonal array. In addition, gray relational analysis (GRA) was used to analyze the complex uncertainty affecting the results. Findings Results of the drilling operations demonstrated that water pressure (P) was the most effective parameter, with 65.3%, 65.2%, 49.8% and 52.1% contribution rates for Ra, FdT, FdB and K, respectively. Practical implications Reliable results have been obtained with Taguchi-based GRA while drilling AFRP composite material using AWJ. Significant results have been achieved to increase the hole quality in the drilling of AFRP composite material. Originality/value The new approach is to present more detailed analysis by using Taguchi method and multi-decision Taguchi-based gray relation analysis in AFRP composite material drilling using AWJ. Thus, time and experiment costs are saved.

Author(s):  
Tauseef Uddin Siddiqui ◽  
Mukul Shukla

This chapter presents a detailed study of abrasive water jet (AWJ) cutting of thin and thick Kevlar fiber-reinforced polymer (FRP) composites used in transport aircraft and anti-ballistic applications. Kevlar composites are considered to be very challenging to machine using traditional techniques. Most of the research conducted in the area of AWJ cutting has been limited to single response optimization. However, in real life machining, the performance of a process/product demands multi-objective optimization (MOO). No work has been reported till now using different MOO techniques for AWJ cutting of Kevlar FRP composites. Experimental modeling of depth of cut and various design of experiments based single and multi-objective optimization studies are presented here. Statistical analysis of variance has been performed to rank the different process parameters and estimate their effects on various AWJ cut kerf quality characteristics. The studies conducted in this chapter are likely to prove beneficial to the AWJ community in performing modeling and simultaneous optimization of multiple quality characteristics.


2021 ◽  
Vol 258 ◽  
pp. 113398
Author(s):  
Zhen Wang ◽  
Haitao Li ◽  
Benhua Fei ◽  
Mahmud Ashraf ◽  
Zhenhua Xiong ◽  
...  

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Mervin Ealiyas Mathews ◽  
Anand N ◽  
Diana Andrushia A ◽  
Tattukolla Kiran ◽  
Khalifa Al-Jabri

PurposeBuilding elements that are damaged by fire are often strengthened by fiber wrapping techniques. Self-compacting concrete (SCC) is an advanced building material that is widely used in construction due to its ability to flow and pass through congested reinforcement and fill the required areas easily without compaction. The aim of the research work is to examine the flexural behavior of SCC subjected to elevated temperature. This research work examines the effect of natural air cooling (AC) and water cooling (WC) on flexural behavior of M20, M30, M40 and M50 grade fire-affected retro-fitted SCC. The results of the investigation will enable the designers to choose the appropriate repair technique for improving the service life of structures.Design/methodology/approachIn this study, an attempt has been made to evaluate the flexural behavior of fire exposed reinforced SCC beams retrofitted with laminates of carbon fiber reinforced polymer (CFRP), basalt fiber reinforced polymer (BFRP) and glass fiber reinforced polymer (GFRP). Beam specimens were cast with M20, M30, M40 and M50 grades of SCC and heated to 925ºC using an electrical furnace for 60 min duration following ISO 834 standard fire curve. The heated SCC beams were cooled by either natural air or water spraying.FindingsThe reduction in the ultimate load carrying capacity of heated beams was about 42% and 55% for M50 grade specimens that were cooled by air and water, respectively, in comparison with the reference specimens. The increase in the ultimate load was 54%, 38% and 27% for the specimens retrofitted with CFRP, BFRP and GFRP, respectively, compared with the fire-affected specimens cooled by natural air. Water-cooled specimens had shown higher level of damage than the air-cooled specimens. The specimens wrapped with carbon fiber could able to improve the flexural strength than basalt and glass fiber wrapping.Originality/valueSCC, being a high performance concrete, is essential to evaluate the performance under fire conditions. This research work provides the flexural behavior and physical characteristics of SCC subjected to elevated temperature as per ISO rate of heating. In addition attempt has been made to enhance the flexural strength of fire-exposed SCC with wrapping using different fibers. The experimental data will enable the engineers to choose the appropriate material for retrofitting.


Sign in / Sign up

Export Citation Format

Share Document