Multi-objective optimization of the dimple/protrusion channel with pin fins for heat transfer enhancement

Author(s):  
Lei Luo ◽  
Wei Du ◽  
Songtao Wang ◽  
Weilong Wu ◽  
Xinghong Zhang

PurposeThe purpose of this paper is to investigate the optimal geometry parameters in a dimple/protrusion-pin finned channel with high thermal performance.Design/methodology/approachThe BSL turbulence model is used to calculate the flow structure and heat transfer in a dimple/protrusion-pin finned channel. The optimization algorithm is set as Non-dominated Sorting Genetic Algorithm II (NSGA-II). The high Nusselt number and low friction factor are chosen as the optimization objectives. The pin fin diameter, dimple/protrusion diameter, dimple/protrusion location and dimple/protrusion depth are applied as the optimization variables. An in-house code is used to generate the geometry model and mesh. The commercial software Isight is used to perform the optimization process.FindingsThe results show that the Nusselt number and friction factor are sensitive to the geometry parameters. In a pin finned channel with a dimple, the Nusselt number is high at the rear part of the dimple, while it is low at the upstream of the dimple. A high dissipative function is found near the pin fin. In the protrusion channel, the Nusselt number is high at the leading edge of the protrusion. In addition, the protrusion induces a high pressure drop compared to the dimpled channel.Originality/valueThe originality of this paper is to optimize the geometry parameters in a pin finned channel with dimple/protrusion. This is good application for the heat transfer enhancement at the trailing side for the gas turbine.

Author(s):  
Lei Luo ◽  
Chenglong Wang ◽  
Lei Wang ◽  
Bengt Ake Sunden ◽  
Songtao Wang

Purpose – The dimple is adopted into a pin fin wedge duct which is widely used in modern gas turbine vane cooling structure trailing edge region. The purpose of this paper is to study the effects of dimple depth and duct converging angle on the endwall heat transfer and friction factor in this pin fin wedge duct. Design/methodology/approach – The study is carried out by using the numerical simulations. The diameter of dimples is the same as the pin fin diameter with an inline manner arrangement in relation to the pin fin. The ratio between dimple depth and dimple diameter is varied from 0 to 0.3 and the converging angle is ranging from 0° to 12.7°. The Reynolds number is between 10,000 and 50,000. Results of the endwall Nusselt number, friction factor, and flow structures are included. For convenience of comparison, the pin fin wedge duct with a converging angle of 12.7° without dimples is considered as the baseline. Findings – It is found that the dimples can effectively enhance the endwall heat transfer due to the impingement on the dimple surface, reattachment downstream the dimple and recirculation in front of the pin fin leading edge. By increasing the converging angle, the heat transfer is also increased but with a large friction factor penalty. In addition, the heat transfer enhancement for deep depth cases is 1.57 times higher than that of the low depth case. The thermal performance indicates that the intensity of heat transfer enhancement depends upon the dimple depth and converging angle. Originality/value – It suggests that the endwall heat transfer in a pin fin wedge duct can be increase by the adoption of dimples. The optimal dimple relative depth is 0.2 with low friction factor and high heat transfer performance.


2019 ◽  
Vol 141 (7) ◽  
Author(s):  
Ankit Tiwari ◽  
Savas Yavuzkurt

The goal of this study is to evaluate the computational fluid dynamic (CFD) predictions of friction factor and Nusselt number from six different low Reynolds number k–ε (LRKE) models namely Chang–Hsieh–Chen (CHC), Launder–Sharma (LS), Abid, Lam–Bremhorst (LB), Yang–Shih (YS), and Abe–Kondoh–Nagano (AKN) for various heat transfer enhancement applications. Standard and realizable k–ε (RKE) models with enhanced wall treatment (EWT) were also studied. CFD predictions of Nusselt number, Stanton number, and friction factor were compared with experimental data from literature. Various parameters such as effect of type of mesh element and grid resolution were also studied. It is recommended that a model, which predicts reasonably accurate values for both friction factor and Nusselt number, should be chosen over disparate models, which may predict either of these quantities more accurately. This is based on the performance evaluation criterion developed by Webb and Kim (2006, Principles of Enhanced Heat Transfer, 2nd ed., Taylor and Francis Group, pp. 1–72) for heat transfer enhancement. It was found that all LRKE models failed to predict friction factor and Nusselt number accurately (within 30%) for transverse rectangular ribs, whereas standard and RKE with EWT predicted friction factor and Nusselt number within 25%. Conversely, for transverse grooves, AKN, AKN/CHC, and LS (with modified constants) models accurately predicted (within 30%) both friction factor and Nusselt number for rectangular, circular, and trapezoidal grooves, respectively. In these cases, standard and RKE predictions were inaccurate and inconsistent. For longitudinal fins, Standard/RKE model, AKN, LS and Abid LRKE models gave the friction factor and Nusselt number predictions within 25%, with the AKN model being the most accurate.


2020 ◽  
Vol 17 (5) ◽  
pp. 751-760
Author(s):  
Shanmukh Sudhir Arasavelli ◽  
Ramakrishna Konijeti ◽  
Govinda Rao Budda

Purpose This paper aims to deal with heat transfer enhancement because of transverse vibration on counter flow concentric pipe heat exchanger. Experiments were performed at different vibrator positions with varying amplitudes and frequencies. Design/methodology/approach Tests are carried out at 4 different vibration frequencies (20, 40, 60 and 100 Hz), 3 vibration amplitudes (23, 46 and 69 mm) and at 3 vibrator positions (1/4, 1/2 and 3/4 of pipe length) with respect to hot water inlet under turbulent flow condition. Findings Experimental results indicate that Nusselt number is enhanced to a maximum extent of 44% with vibration when compared to Nusselt number without vibration at a frequency of 40 Hz, an amplitude of 69 mm and at a vibrator position of one-fourth of pipe length with respect to hot water inlet. Originality/value Empirical correlation is developed from experimental data to estimate the heat transfer coefficient with vibration for experimental frequency range with an error estimate of approximately ±10%.


2014 ◽  
Vol 592-594 ◽  
pp. 1590-1595 ◽  
Author(s):  
Naga Sarada Somanchi ◽  
Sri Rama R. Devi ◽  
Ravi Gugulothu

The present work deals with the results of the experimental investigations carried out on augmentation of turbulent flow heat transfer in a horizontal circular tube by means of tube inserts, with air as working fluid. Experiments were carried out initially for the plain tube (without tube inserts). The Nusselt number and friction factor obtained experimentally were validated against those obtained from theoretical correlations. Secondly experimental investigations using three kinds of tube inserts namely Rectangular bar with diverging conical strips, Rectangular bar with converging conical strips, Rectangular bar with alternate converging diverging conical strips were carried out to estimate the enhancement of heat transfer rate for air in the presence of inserts. The Reynolds number ranged from 8000 to 19000. In the presence of inserts, Nusselt number and pressure drop increased, overall enhancement ratio is calculated to determine the optimum geometry of the tube insert. Based on experimental investigations, it is observed that, the enhancement of heat transfer using Rectangular bar with converging and diverging conical strips is more effective compared to other inserts. Key words: Heat transfer, enhancement, turbulent flow, conical strip inserts, friction factor, pressure drop.


2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Endalkachew Getachew Ushachew ◽  
Mukesh Kumar Sharma ◽  
Mohammad Mehdi Rashidi

Purpose The purpose of this study is to explore the heat transfer enhancement in copper–water nanofluid flowing in a diagonally vented rectangular enclosure with four discrete heaters mounted centrally on the sidewalls and a square-shaped embedded heated block in the influence of a static magnetic field. Design/methodology/approach Four discrete heaters are mounted centrally on each sidewall of the rectangular enclosure that embraces a heated square block. A static transverse magnetic field is acting on the vertical walls. The Navier–Stokes equations of motion and the energy equation are modified by incorporating Lorentz force and basic physical properties of nanofluid. The derived momentum and energy equations are tackled numerically using the successive over-relaxation technique associating with the Gauss–Seidel iteration technique. The effects of physical parameters connected to dynamics of flow and heat convection are explored from streamlines and isotherms graphs and discussed numerically in terms of Nusselt number. Findings The effect of the embedded heated square block size and its location in the enclosure, nanoparticles volume fraction and the intensity of the magnetic field on flow and heat transfer are computed. Compared with the case when no heated block is embedded in the enclosure, in free convection at Ra = 106, the average local Nusselt number on the wall-mounted heaters is attenuated by 8.25%, 11.24% and 12.75% when the enclosure embraced a heated square block of side length 10% of H, 20% of H and 30% of H, respectively. An increase in Hartmann number suppresses the heat convection. Research limitations/implications The enhancement in the convective heat is greater when the buoyancy effect dominates the viscous effects. Placing the embedded heated block near the inlet vent, the lower temperature zone has reduced while the embedded heated block is at the central location of the enclosure, the high-temperature zone has expanded. The external magnetic field can be used as a non-invasive controlling device. Practical implications The numerically simulated results for heat convection of water-based copper nanofluid agreed qualitatively with the existing experimental results. Social implications The models could be used in designing a target-oriented heat exchanger. Originality/value The paper includes a comparative study for three locations of the embedded heated square. The optimal results for the centrally located heated block are also performed for three different sizes of the embedded block. The numerically simulated results are compared with the published numerical and experimental studies.


2014 ◽  
Vol 931-932 ◽  
pp. 1193-1197 ◽  
Author(s):  
Prawat Soodkaew ◽  
Sompol Skullong ◽  
Pongjet Promvonge ◽  
Watanyu Pairok

This article presents the study of heat transfer enhancement in a uniform heat-fluxed channel fitted with discrete V-shaped baffles. The experiments are carried out by varying airflow rate for Reynolds number ranging from 4100 to 22,000. The V-baffles with relative height ratio, e/H = 0.15 and the attack angle, α = 45o, are mounted repeatedly on the upper plate only, similar to an absorber plate of solar air heater systems. The effects of four baffle-pitch to channel-height ratios (PR= 0.5, 1.0, 1.5 and 2.0) on heat transfer in terms of Nusselt number and pressure loss in the form of friction factor are experimentally investigated. The experimental results show that the use of the discrete V-baffles leads to a considerable increase in Nusselt number and friction factor in comparison to the smooth channel alone. The V-baffled channel with PR=0.5 provides the highest heat transfer, friction factor and thermal enhancement factor.


Author(s):  
Lei Luo ◽  
Chenglong Wang ◽  
Lei Wang ◽  
Bengt Ake Sunden ◽  
Sangtao Wang

Purpose The dimple is adopted into a double wall cooling structure which is widely used in hot gas components to increase the heat transfer effects with relatively low pressure drop penalty. The purpose of this paper is to study the effect of dimple depth and dimple diameter on the target surface heat transfer and the inlet to outlet friction factor. Design/methodology/approach The study is carried out by using the numerical simulations. The impingement flow is directly impinging on the dimple and released from the film holes after passing the double wall chamber. The ratio between dimple depth and dimple diameter is varied from 0 to 0.4 and the ratio between dimple diameter and impingement hole diameter is ranging from 0.5 to 3. The Reynolds number is between 10,000 and 70,000. Results of the target surface Nusselt number, friction factor and flow structures are included. For convenience of comparison, the double wall cooling structure without the dimple is considered as the baseline. Findings It is found that the dimple can effectively enhance the target surface heat transfer due to thinning of the flow boundary layer and flow reattachment as well as flow recirculation outside the dimple near the dimple rim especially for the large Re number condition. However, the stagnation point heat transfer is reduced. It is also found that for a large dimple depth or large dimple diameter, a salient heat transfer reduction occurs for the toroidal vortex. The thermal performance indicates that the intensity of the heat transfer enhancement depends upon the dimple depth and dimple diameter Originality/value This is the first time to adopt a dimple into a double wall cooling structure. It suggests that the target surface heat transfer in a double wall cooling structure can be increased by the use of the dimple. However, the heat transfer characteristic is sensitive for the different dimple diameter and dimple depth which may result in a different flow behavior


2017 ◽  
Vol 27 (7) ◽  
pp. 1535-1553 ◽  
Author(s):  
M. Sheikholeslami ◽  
D.D. Ganji

Purpose Nanofluid flow which is squeezed between parallel plates is studied using differential transformation method (DTM). The fluid in the enclosure is water containing different types of nanoparticles: Al2O3 and CuO. The effective thermal conductivity and viscosity of nanofluid are calculated by Koo–Kleinstreuer–Li (KKL) correlation. The comparison between the results from DTM and numerical method are in well agreement which proofs the capability of this method for solving such problems. Effects of the squeeze number and nanofluid volume fraction on flow and heat transfer are examined. Results indicate that Nusselt number augment with increase of the nanoparticle volume fraction. Also, it can be found that heat transfer enhancement of CuO is higher than Al2O3. Design/methodology/approach The problem of nanofluid flow which is squeezed between parallel plates is investigated analytically using DTM. The fluid in the enclosure is water containing different types of nanoparticles: Al2O3 and CuO. The effective thermal conductivity and viscosity of nanofluid are calculated by KKL correlation. In this model, effect of Brownian motion on the effective thermal conductivity is considered. The comparison between the results from DTM and numerical method are in well agreement which proves the capability of this method for solving such problems. The effect of the squeeze number and the nanofluid volume fraction on flow and heat transfer is investigated. The results show that Nusselt number increase with increase of the nanoparticle volume fraction. Also, it can be found that heat transfer enhancement of CuO is higher than Al2O3. Findings The effect of the squeeze number and the nanofluid volume fraction on flow and heat transfer is investigated. The results show that Nusselt number increase with increase of the nanoparticle volume fraction. Also, it can be found that heat transfer enhancement of CuO is higher than Al2O3. Originality/value This paper is original.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Nirmalendu Biswas ◽  
Dipak Kumar Mandal ◽  
Nirmal K. Manna ◽  
Rama Subba Reddy Gorla ◽  
Ali J. Chamkha

Purpose The aims of this study is to numerically investigate the thermal phenomena during magnetohydrodynamic (MHD) free convection in an oblique enclosure filled with porous media saturated with Cu–Al2O3/water hybrid nanofluid and heated at the left wavy wall. The thermophysical phenomena are explored thoroughly by varying the amplitude (λ) and undulation (n) of the wavy wall and the inclination of the enclosure (γ) along with other pertinent physical parameters. Darcy–Rayleigh number (Ram), Darcy number (Da), Hartmann number (Ha) and nanoparticle volumetric fraction (ϕ). The effect of all parameters has been analyzed and represented by using heatlines, isotherms, streamlines, average Nusselt number and local Nusselt number. Design/methodology/approach The finite volume method is used to work out the transport equations coupled with velocity, pressure and temperature subjected to non-uniform staggered grid structure after grid-sensitivity analysis by an indigenous computing code and the semi-implicit method for pressure linked equations (SIMPLE) algorithm. The solution process is initiated following an iterative approach through the alternate direction implicit sweep technique and the tridiagonal matrix algorithm (TDMA) algorithm. The iterative process is continued until successive minimization of the residuals (<1e-8) for the governing equations. Findings This study reveals that the increase in the heating surface area does not always favor heat transfer. An increase in the undulation amplitude enhances the heat transfer; however, there is an optimum value of undulation of the wavy wall for this. The heat transfer enhancement because of the wall curvature is revealed at higher Ram, lower Da and Ha and lower volume fraction of nanoparticles. In general, this augmentation is optimum for four undulations of the wavy wall with an amplitude of λ = 0.3. The heat transfer enhancement can be more at the cavity inclination   γ = 45°. Research limitations/implications The technique of this investigation could be used in other multiphysical areas involving partial porous layers, conducting objects, different heating conditions, wall motion, etc. Practical implications This study is to address MHD thermo-fluid phenomena of Cu–Al2O3/water-based hybrid nanofluid flow through a non-Darcian porous wavy cavity at different inclinations. The amplitude and number of undulations of the wavy wall, permeability of the porous medium, magnetic field intensity, nanoparticle volumetric fraction and inclinations of the enclosure play a significant role in the heat transfer process. This analysis and the findings of this work can be useful for the design and control of similar thermal systems/devices. Originality/value Many researchers have examined the problem of buoyancy-induced free convection in a wavy-porous cavity packed with regular fluids or nanofluids. However, the effect of magnetic fields along with the amplitude (λ) at different undulations (n) of the heated wavy wall of an inclined enclosure is not attended so far to understand the transport mechanisms. Most often, the evolutions of the thermo-fluid phenomena in such complex geometries invoking different multiphysics are very intricate. Numerical implementations for simulations and subsequent post-processing of the results are also challenging.


Fluids ◽  
2021 ◽  
Vol 6 (1) ◽  
pp. 25
Author(s):  
Iris Gerken ◽  
Thomas Wetzel ◽  
Jürgen J. Brandner

Micro heat exchangers have been revealed to be efficient devices for improved heat transfer due to short heat transfer distances and increased surface-to-volume ratios. Further augmentation of the heat transfer behaviour within microstructured devices can be achieved with heat transfer enhancement techniques, and more precisely for this study, with passive enhancement techniques. Pin fin geometries influence the flow path and, therefore, were chosen as the option for further improvement of the heat transfer performance. The augmentation of heat transfer with micro heat exchangers was performed with the consideration of an improved heat transfer behaviour, and with additional pressure losses due to the change of flow path (pin fin geometries). To capture the impact of the heat transfer, as well as the impact of additional pressure losses, an assessment method should be considered. The overall exergy loss method can be applied to micro heat exchangers, and serves as a simple assessment for characterization. Experimental investigations with micro heat exchanger structures were performed to evaluate the assessment method and its importance. The heat transfer enhancement was experimentally investigated with microstructured pin fin geometries to understand the impact on pressure loss behaviour with air.


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