Development and characterization of three-dimensional woven fabric for ultra violet protection

2018 ◽  
Vol 30 (4) ◽  
pp. 536-547
Author(s):  
Adeela Nasreen ◽  
Muhammad Umair ◽  
Khubab Shaker ◽  
Syed Talha Ali Hamdani ◽  
Yasir Nawab

Purpose The purpose of this paper is to investigate the effect of materials, three dimensional (3D) structure and number of fabric layers on ultraviolet protection factor (UPF), air permeability and thickness of fabrics. Design/methodology/approach Total 24 fabrics samples were developed using two 3D structures and two weft materials. In warp direction cotton (CT) yarn and in weft direction polypropylene (PP) and polyester (PET) were used. Air permeability, thickness and UPF testings were performed and relationship among fabric layers, air permeability, thickness and UPF was developed. Findings UPF and thickness of fabrics increases with number of fabric layers, whereas air permeability decreases with the increase in number of fabric layers. Furthermore, change of multilayer structure from angle interlock to orthogonal interlock having same base weave does not give significant effect on UPF. However, change of material from polyester (PET) to polypropylene (PP) has a dominant effect on UPF. Minimum of three layers of cotton/polyester fabric, without any aid of ultraviolet radiation (UV) resistant coating, are required to achieve good. Cotton/polyester fabrics are more appropriate for outdoor application due to their long-term resistance with sunlight exposure. Originality/value Long-term exposure to UV is detrimental. So, there is need of proper selection of material and fabric to achieve ultraviolet protection. 3D fabrics have yarns in X, Y as well as in Z directions which provide better ultraviolet protection as compared to two dimensional (2D) fabrics. In literature, mostly work was done on ultraviolet protection of 2D fabrics and surface coating of fabrics. There is limited work found on UPF of 3D woven fabrics.

2013 ◽  
Vol 2013 ◽  
pp. 1-6 ◽  
Author(s):  
Mukesh Kumar Singh ◽  
Annika Singh

Background. The increasing emission of greenhouse gases has evoked the human being to save the ozone layer and minimize the risk of ultraviolet radiation (UVR). Various fabric structures have been explored to achieve desired ultraviolet protection factor (UPF) in various situations. Objective. In this study, the effect of various filament configurations like twisted, flat, intermingled, and textured in multifilament yarns on fabric in different combinations is assessed in order to engineer a fabric of better ultraviolet protection factor (UPF). Methods. In order to engineer a fabric having optimum UV protection with sufficient comfort level in multifilament woven fabrics, four different yarn configurations, intermingled, textured, twisted, and flat, were used to develop twelve different fabric samples. The most UV absorbing and most demanding fibre polyethylene terephthalate (PET) was considered in different filament configuration. Results. The combinations of intermingled warp with flat, intermingled, and textured weft provided excellent UVR protection comparatively at about 22.5 mg/cm2 fabric areal density. The presence of twisted yarn reduced the UV protection due to enhanced openness in fabric structure. Conclusion. The appropriate combination of warp and weft threads of different configuration should be selected judiciously in order to extract maximum UV protection and wear comfort attributes in multifilament woven PET fabrics.


2017 ◽  
Vol 88 (8) ◽  
pp. 946-956 ◽  
Author(s):  
Dorota Kowalczyk ◽  
Stefan Brzeziński ◽  
Irena Kamińska

This paper presents the test results of multifunctional thin-coating textile finishing with the use of hybrid Al2O3/SiO2 sol modified with metallic nanoparticles of Ag/Cu powder and TiO2 P25. The modified hybrid Al2O3/SiO2 sol was deposited on polyester/cotton (67/33) woven fabrics by the padding method, followed by drying and thermal heating to obtain a thin and elastic xerogel coating on the fabric fiber surface. The woven fabrics finished in this way were characterized by very good bioactive properties against Staphylococcus aureus and Escherichia coli bacteria and Candida albicans and Aspergillus niger fungi (83–92% reduction in bacteria and 87–93% reduction in fungi) and showed photocatalytic self-cleaning capabilities and a high protection against ultraviolet (UV) radiation. The color difference ( ΔE) obtained after UV irradiation for 112 h was 11.6, and the ultraviolet protection factor (UPF) value considerably exceeded the limiting standard value of 50, while in the case of a reference woven fabric, ΔE = 4 and UPF was about 40. At the same time, the woven fabrics finished were characterized by a high resistance to abrasion.


Author(s):  
Marzia Islam ◽  
Tarifun Akter ◽  
Jannatul Ferdush ◽  
Kamrunnahar Kamrunnahar

In thisstudy, the effect of fabric density and different colors (black and red) on ultraviolet protection factor of woven fabric investigated. The fabric of different composition (100% cotton, 60/40 CVC), two color (black, red) and various density (Ends per inch, Picks per inch) collected. Then UPF rating was measured by spectrophotometer in vitro method. Experimental result showed that higher the fabric density and weight; higher the protection from ultraviolet rays. Besides, it also revealed that black fabric has more UV protection ability than the red one. Another finding of this study is that polyester content increases the UPF value.


Materials ◽  
2021 ◽  
Vol 14 (23) ◽  
pp. 7391
Author(s):  
Masayo Suekawa ◽  
Yuya Hashizume ◽  
Shuichi Tanoue ◽  
Hideyuki Uematsu ◽  
Yoshihiro Yamashita

To reduce skin irritation and allergic symptoms caused by long-term mask use, we produced a mask with a filter effect by laminating nanofibers on habutae silk fabric, a specialty of Japan’s Fukui Prefecture, using the electrospinning method. We investigated the filter characteristics of silk fabrics with different weave structures (habutae, flat crepe, and twill). We found that woven fabrics alone could not sufficiently block particles finer than 1 μm, even when the fabric layers were overlapped. Therefore, we had a nanofiber filter layer fabricated on the surface of habutae fabric by the electrospinning method at a weight of 1 g/m2. The nanofibers removed more than 94% of 0.3 μm-particles, which are similar to the size of virus particles. However, the nanofiber layer was so dense that it caused an increase in pressure drop, so we made the nanofiber layer thinner and fabricated the filter on the surface of the habutae fabric at 0.5 g/m2. A three-dimensional mask consisting of two woven fabrics, one with a nanofiber layer on the inside and the other with a normal woven fabric without a nanofiber layer on the outside, was fabricated and tested on 95 subjects. The subjects reported that the nanofiber habutae masks were more comfortable than nonwoven masks. Moreover, the silk woven masks did not cause allergic symptoms such as skin irritation.


2021 ◽  
pp. 004051752110466
Author(s):  
Alicia Bernhard ◽  
Barnaby Caven ◽  
Tom Wright ◽  
Eduard Burtscher ◽  
Thomas Bechtold

The textile modification technique of calendering was used to change the cover factor of wearable textiles in order to improve the ultraviolet protection factor and decrease the amount of ultraviolet radiation transmitted through the fabric. Using optical microscopy and ultraviolet spectrophotometry, the quantifiable changes that occurred after repeated passes through the calender were measured. It was found that after one pass the uncovered area decreased by a factor of two and the ultraviolet protection factor increased by 200%. The thickness and air permeability of treated fabric decreased with repeated calendering. The bending stiffness remained nearly unchanged, and thus the mechanical properties were not altered substantially by the fabric compression.


2016 ◽  
Vol 82 (17) ◽  
pp. 5116-5124 ◽  
Author(s):  
Susana V. Valenzuela ◽  
Sergi Lopez ◽  
Peter Biely ◽  
Julia Sanz-Aparicio ◽  
F. I. Javier Pastor

ABSTRACTA GH8 family enzyme involved in xylan depolymerization has been characterized. The enzyme, Rex8A, is a reducing-end xylose-releasing exo-oligoxylanase (Rex) that efficiently hydrolyzes xylooligosaccharides and shows minor activity on polymeric xylan. Rex8A hydrolyzes xylooligomers of 3 to 6 xylose units to xylose and xylobiose in long-term incubations. Kinetic constants of Rex8A were determined on xylotriose, showing aKmof 1.64 ± 0.03 mM and akcatvalue of 118.8 s−1. Besides linear xylooligosaccharides, the enzyme hydrolyzed decorated xylooligomers. The catalytic activity on branched xylooligosaccharides, i.e., the release of xylose from the reducing end, is a newly described trait of xylose-releasing exo-oligoxylanases, as the exo-activity on these substrates has not been reported for the few of these enzymes characterized to date. Modeling of the three-dimensional (3D) structure of Rex8A shows an (α/α)6barrel fold where the loops connecting the α-helices contour the active site. These loops, which show high sequence diversity among GH8 enzymes, shape a catalytic cleft with a −2 subsite that can accommodate methyl-glucuronic acid decorations. The hydrolytic ability of Rex8A on branched oligomers can be crucial for the complete depolymerization of highly substituted xylans, which is indispensable to accomplish biomass deconstruction and to generate efficient catalysts.IMPORTANCEA GH8 family enzyme involved in xylan depolymerization has been characterized. The Rex8A enzyme fromPaenibacillus barcinonensisis involved in depolymerization of glucuronoxylan, a major component of the lignocellulosic substrates. The study shows that Rex8A is a reducing-end xylose-releasing exo-oligoxylanase that efficiently hydrolyzes xylose from neutral and acidic xylooligosaccharides generated by the action of other xylanases also secreted by the strain. The activity of a Rex enzyme on branched xylooligosaccharides has not been described to date. This report provides original and useful information on the properties of a new example of the rarely studied Rex enzymes. Depolymerization of highly substituted xylans is crucial for biomass valorization as a platform for generation of biofuels, chemicals, and solvents.


2014 ◽  
Vol 9 (3) ◽  
pp. 155892501400900 ◽  
Author(s):  
Piyali Hatua ◽  
Abhijit Majumdar ◽  
Apurba Das

Ultraviolet protection factor (UPF) of woven fabrics is modeled by using two soft computing approaches, namely adaptive network based fuzzy inference system (ANFIS) and artificial neural network (ANN). Three fabric parameters: proportion of polyester in weft yarns, weft count, and pick density are used as input parameters for predicting fabric UPF. Two levels (low and high) of membership function for each of the input parameters are used to reduce the complexity of ANFIS. The eight linguistic fuzzy rules trained by ANFIS are able to explain the relationship between fabric parameters and UPF. A comparison between ANFIS and ANN models is also presented. Both the models predict the UPF of fabrics with very good prediction accuracy in the testing data sets.


2003 ◽  
Vol 11 (6) ◽  
pp. 465-476 ◽  
Author(s):  
Y. S. Song ◽  
K. Chung ◽  
T. J. Kang ◽  
J. R. Youn

The complete prediction of the second order permeability tensor for a three dimensional multi-axial preform is critical if we are to model and design the manufacturing process for composites by considering resin flow through a multi-axial fiber structure. In this study, the in-plane and transverse permeabilities for a woven fabric were predicted numerically by the coupled flow model, which combines microscopic and macroscopic flows. The microscopic and macroscopic flows were calculated by using 3-D CVFEM(control volume finite element method) for micro and macro unit cells. To avoid a checkerboard pressure field and improve the efficiency of numerical computation, a new interpolation function for velocity is proposed on the basis of analytical solutions. The permeability of a plain woven fabric was measured by means of an unidirectional flow experiment and compared with the permeability calculated numerically. Reverse and simple stacking of plain woven fabrics were taken into account and the relationship between the permeability and the structures of the preform such as the fiber volume fraction and stacking order is identified. Unlike other studies, the current study was based on a more realistic three dimensional unit cell. It was observed that in-plane flow is more dominant than transverse flow within the woven perform, and the effect of the stacking order of a multi-layered preform was negligible.


2019 ◽  
Vol 90 (11-12) ◽  
pp. 1354-1371
Author(s):  
Marzieh Javadi Toghchi ◽  
Carmen Loghin ◽  
Irina Cristian ◽  
Christine Campagne ◽  
Pascal Bruniaux ◽  
...  

The main objective of the present study was to investigate the increase in the electromagnetic shielding effectiveness (EMSE) of a set of five variants of three-dimensional (3D) warp interlock woven fabrics containing silver multifilament yarns arranged in a 3D orthogonal grid. The EMSE enlargement as a factor of increasing the quantity of the conductive material per unit area was investigated. The quantity of the conductive material per unit area in a 3D woven fabric can be enlarged by increasing either the yarn undulation or the number of conductive yarn systems, while the yarn density and yarn fineness are fixed. Thus, the binding depth of the conductive warp was gradually increased for the first four variants in order to increase the yarn undulation. Alternatively, the conductive weft system was doubled for the last variant with the aim of increasing the quantity of the conductive component. It should be noted that changing the weave structure requires less effort and energy while keeping the same threading of warps in the reed compared to altering the warp density. The EMSE was measured in an anechoic chamber and the shielding was satisfactory for all the variants in the frequency range of 1–6 GHz (19–44 dB). The results revealed that increasing only 7% of the waviness degree of the conductive warps led to 17% EMSE improvement due to increasing of the conductive yarns through the thickness of the variants. Moreover, no upward EMSE was detected for the last variant, despite the fact that the conductive weft system was doubled.


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