A new fatigue damage accumulation rating life model of ball bearings under vibration load

2020 ◽  
Vol 72 (10) ◽  
pp. 1205-1215 ◽  
Author(s):  
Li Cui
Keyword(s):  
Fatigue Damage ◽  
High Speed ◽  
Damage Accumulation ◽  
Ball Bearings ◽  
Content Type ◽  
Vibration Load ◽  
Light Load ◽  
Fatigue Damage Accumulation ◽  
Life Model ◽  
Load Conditions

Purpose Bearings in electric machines often work in high speed, light load and vibration load conditions. The purpose of this paper is to find a new fatigue damage accumulation rating life model of ball bearings, which is expected for calculating fatigue life of ball bearings more accurately under vibration load, especially in high speed and light load conditions. Design/methodology/approach A new fatigue damage accumulation rating life model of ball bearings considering time-varying vibration load is proposed. Vibration equations of rotor-bearing system are constructed and solved by Runge–Kutta method. The modified rating life and modified reference rating life model under vibration load is also proposed. Contrast of the three fatigue life models and the influence of dynamic balance level, rotating speed, preload of ball bearings on bearing’s fatigue life are analyzed. Findings To calculate fatigue rating life of ball bearings more accurately under vibration load, especially in high speed and light load conditions, the fatigue damage accumulation rating life model should be considered. The optimum preload has an obvious influence on fatigue rating life. Originality/value This paper used analytical method and model that is helpful for design of steel ball bearing in high speed, light load and vibration load conditions. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-05-2019-0180/

Contact fatigue life prediction of rolling bearing considering machined surface integrity

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Li Cui ◽  
Yin Su
Keyword(s):  
Fatigue Life ◽  
Fatigue Damage ◽  
Fatigue Failure ◽  
Surface Integrity ◽  
Damage Accumulation ◽  
Rolling Bearing ◽  
Content Type ◽  
Accumulation Model ◽  
Fatigue Damage Accumulation ◽  
Damage Accumulation Model

Purpose Rolling bearings often cause engineering accidents due to early fatigue failure. The study of early fatigue failure mechanism and fatigue life prediction does not consider the integrity of the bearing surface. The purpose of this paper is to find new rolling contact fatigue (RCF) life model of rolling bearing. Design/methodology/approach An elastic-plastic finite element (FE) fatigue damage accumulation model based on continuous damage mechanics is established. Surface roughness, surface residual stress and surface hardness of bearing rollers are considered. The fatigue damage and cumulative plastic strain during RCF process are obtained. Mechanism of early fatigue failure of the bearing is studied. RCF life of the bearing under different surface roughness, hardness and residual stress is predicted. Findings To obtain a more accurate calculation result of bearing fatigue life, the bearing surface integrity parameters should be considered and the elastic-plastic FE fatigue damage accumulation model should be used. There exist the optimal surface parameters corresponding to the maximum RCF life. Originality/value The elastic-plastic FE fatigue damage accumulation model can be used to obtain the optimized surface integrity parameters in the design stage of bearing and is helpful for promote the development of RCF theory of rolling bearing.

Fatigue damage accumulation around notches

2004 ◽  
Vol 46 (6) ◽  
pp. 309-313
Author(s):  
Yutaka Iino ◽  
Hideo Yano
Keyword(s):  
Fatigue Damage ◽  
Damage Accumulation ◽  
Fatigue Damage Accumulation

An improved model on forecasting temperature rise of high-speed angular contact ball bearings considering structural constraints

2018 ◽  
Vol 70 (1) ◽  
pp. 15-22 ◽  
Author(s):  
De-xing Zheng ◽  
Weifang Chen ◽  
Miaomiao Li
Keyword(s):  
Heat Generation ◽  
Temperature Rise ◽  
High Speed ◽  
Structural Constraints ◽  
Ball Bearings ◽  
Content Type ◽  
Grid Model ◽  
Simulation Results ◽  
Operation Parameters ◽  
Improved Model

Purpose Thermal performances are key factors impacting the operation of angular contact ball bearings. Heat generation and transfer about angular contact ball bearings, however, have not been addressed thoroughly. So far, most researchers only considered the convection effect between bearing housings and air, whereas the cooling/lubrication operation parameters and configuration effect were not taken into account when analyzing the thermal behaviors of bearings. This paper aims to analyze the structural constraints of high-speed spindle, structural features of bearing, heat conduction and convection to study the heat generation and transfer of high-speed angular contact ball bearings. Design/methodology/approach Based on the generalized Ohm’s law, the thermal grid model of angular contact ball bearing of high-speed spindle was first established. Next Gauss–Seidel method was used to solve the equations group by Matlab, and the nodes temperature was calculated. Finally, the bearing temperature rise was tested, and the comparative analysis was made with the simulation results. Findings The results indicate that the simulation results of bearing temperature rise for the proposed model are in better agreement with the test values. So, the thermal grid model established is verified. Originality/value This paper shows an improved model on forecasting temperature rise of high-speed angular contact ball bearings. In modeling, the cooling/lubrication operation parameters and structural constraints are integrated. As a result, the bearing temperature variation can be forecasted more accurately, which may be beneficial to improve bearing operating accuracy and bearing service life.

Different Fatigue Dynamics Under Statistically and Spectrally Similar Deterministic and Stochastic Excitations

2013 ◽  
Vol 81 (4) ◽  
Author(s):  
Son Hai Nguyen ◽  
Mike Falco ◽  
Ming Liu ◽  
David Chelidze
Keyword(s):  
Crack Growth ◽  
Fatigue Damage ◽  
Damage Accumulation ◽  
Growth Dynamics ◽  
Experimental System ◽  
Counting Method ◽  
Random Loading ◽  
Stochastic Excitations ◽  
Fatigue Damage Accumulation ◽  
System Coupling

Estimating and tracking crack growth dynamics is essential for fatigue failure prediction. A new experimental system—coupling structural and crack growth dynamics—was used to show fatigue damage accumulation is different under chaotic (i.e., deterministic) and stochastic (i.e., random) loading, even when both excitations possess the same spectral and statistical signatures. Furthermore, the conventional rain-flow counting method considerably overestimates damage in case of chaotic forcing. Important nonlinear loading characteristics, which can explain the observed discrepancies, are identified and suggested to be included as loading parameters in new macroscopic fatigue models.

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