Structural design of high-speed rolling bearing test rig spindle with cantilever

2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Hui Li ◽  
Hao Li ◽  
Rongfeng Zhang ◽  
Yi Liu ◽  
Shemiao Qi ◽  
...  

Purpose The purpose of this paper is to introduce the structure design process of the cantilever spindle with limited installation space and wishing to increase its critical speed. Design/methodology/approach In this paper, the finite element method was used to analyze the influence of the supporting stiffness and the structure of the spindle on the critical speed, and then the structure of the spindle was designed; moreover, the experiment was accomplished and the experiment results show that the spindle can work stably. Findings Through analyzing the influence of the supporting stiffness and the structure of the spindle on the critical speed, the following conclusions could be obtained: the shape of the first-mode is the bend vibration of the cantilever of the spindle; the first-order critical speed of the spindle gradually decreases with the diameter and length of the cantilever increasing; the first-order critical speed of the spindle increases with the depth and diameter of the blind hole increasing; and the experiment was accomplished and the experiment results show that the spindle can work stably. Originality/value In this paper, the finite element method was used to design the spindle of the testing machine, and satisfactory results were obtained. It can provide a theoretical reference for the design of a similar spindle.

2014 ◽  
Vol 887-888 ◽  
pp. 1013-1016
Author(s):  
Sheng Bin Wu ◽  
Xiao Bao Liu

A new method for material selection in structure design based on the theory of the finite element method was presented. The method made material selection and structure design working at the same time. The mathematical model was established based on the finite element method. Finally, the material selection of an excavator's boom was verified, the results show that the proposed method is effective and feasible.


Author(s):  
Sebastian Grabmaier ◽  
Matthias Jüttner ◽  
Wolfgang Rucker

Purpose Considering the vector Helmholtz equation in three dimensions, this paper aims to present a novel approach for coupling the finite element method and a boundary integral formulation. It is demonstrated that the method is well-suited for many realistic three-dimensional problems in high-frequency engineering. Design/methodology/approach The formulation is based on partial solutions fulfilling the global boundary conditions and the iterative interaction between them. In comparison to other coupling formulation, this approach avoids the typical singularity in the integral kernels. The approach applies ideas from domain decomposition techniques and is implemented for a parallel calculation. Findings Using confirming elements for the trace space and default techniques to realize the infinite domain, no additional loss in accuracy is introduced compared to a monolithic finite element method approach. Furthermore, the degree of coupling between the finite element method and the integral formulation is reduced. The accuracy and convergence rate are demonstrated on a three-dimensional antenna model. Research limitations/implications This approach introduces additional degrees of freedom compared to the classical coupling approach. The benefit is a noticeable reduction in the number of iterations when the arising linear equation systems are solved separately. Practical implications This paper focuses on multiple heterogeneous objects surrounded by a homogeneous medium. Hence, the method is suited for a wide range of applications. Originality/value The novelty of the paper is the proposed formulation for the coupling of both methods.


2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Hangduo Gao ◽  
Zhao Yin ◽  
Jun Liu ◽  
Quansheng Zang ◽  
Gao Lin

Purpose The purpose of this paper is to analyze the liquid sloshing behaviors in two-dimensional tanks with various porous baffles under the external excitation. Design/methodology/approach Adopting the finite element method (FEM) and control variable method to study the impacts of the height, length, number, location, shape, porous-effect parameter of the porous baffle, the external load frequency and the shape of the tank on the liquid sloshing response. Findings The amplitude of the free surface can be reduced effectively when the baffle opening is appropriate. The anti-sway ability of the system increases in pace with the baffle’s height growing. Under the same conditions, the shapes of the baffles have an important effect on improving the anti-sway ability of the system. Originality/value As there exist the differences of the velocity potential between each side of the porous baffle, which means that there are two different velocity potentials at a point on the porous baffle, the conventional finite element modeling technologies are not suitable to be applied here. To deal with this problem, the points on the porous baffle are regarded as two nodes with the same coordinate to model and calculate.


2010 ◽  
Vol 43 ◽  
pp. 347-350
Author(s):  
Yan Gang Wei ◽  
Lan Qing Wang ◽  
Xiu Juan Zhang

In order to solve the existing problems of domestic applications, an innovative structure design for the draft gears of locomotive couplers is developed using the mechanical principles and the finite element method. In the condition of ensuring the performance, the draft gear structure is optimized, the number of draft gear parts is reduced, and the weight and cost of draft gear are cut down. After absorbing the foreign technologies, a new locomotive coupler draft gear is developed which achieves the equivalent-level performances as those of developed countries and fills the domestic gap.


2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Mourad Nahal ◽  
Rabia Khelif

PurposeThe aim of this paper is to investigate the failure probability in an irregular area in pipeline (elbow) over its lifetime. The reliability analysis is performed by using of an enhanced first-order reliability method / second-order reliability method (FORM/SORM) and Monte Carlo simulation methods: a numerical model of a corroded pipeline elbow was developed by using finite element method; also, an empirical mechanical behavior model has been proposed. A numerical case with high, moderate and low corrosion rates was conducted to calculate the deferent reliability indexes. The found results can be used in an application case for managing an irregular area in pipeline lifetime. Hence, it is necessary to ensure a rigorous inspection for this part of a pipeline to avoid human and environmental disasters.Design/methodology/approachThe present paper deals a methodology for estimating time-dependent reliability of a corroded pipeline elbow. Firstly, a numerical model of corroded elbow is proposed by using the finite element method. A mechanical behavior under the corrosion defect in time is studied, and an empirical model was also developed.FindingsThe result of this paper can be summarized as: a mechanical characterization of the material was carried out experimentally. A numerical model of a corroded pipeline elbow was developed by using the finite element method. An empirical mechanical behavior model has been developed. The reliability of a corroding pipe elbow can be significantly affected by corrosion and residual stress. A proportional relationship has been found between probability of failure and corrosion rate. The yield stress and pressure service have an important sensitivity factor.Originality/valueAiming to help Algerian gas and oil companies' decision makers, the present paper illustrates a methodology for estimating time-dependent reliability of a corroded pipeline elbow over its lifetime using numerical models by applying the finite element method. Firstly, a numerical model of a corroded pipe elbow was developed and coupled with an empirical mechanical behavior model, which is also proposed. A probabilistic is then developed to provide realistic corrosion parameters and time modeling, leading to the real impact on the lifetime of an elbow zone in pipeline. The reliability indexes and probability of failure for various corrosion rates with and without issued residual stress are computed using Monte Carlo simulation and FORM.


2012 ◽  
Vol 215-216 ◽  
pp. 877-884 ◽  
Author(s):  
De Rong Zhang ◽  
Amy Chang ◽  
Chun Yan Kong ◽  
Xiao Fei Zhang

A new structure is proposed to solve the failure mode of PDC cutter created by its mechanical fatigue, crack and diamond table delamination, so as to improve their service life. By applying the finite element method analysis, the force allocation of PDC cutter and multi-face (as known non-planar) designed PDC reinforced-cutter revealed that: the distribution and size of the internal stress in the cutter when working was improved, and the multi-face structure further reinforced the meshing force of the cutter’s PDC layer and cemented carbide substrate. And thus significantly strengthen the shear-resistance capability. This is particularly meaningful to the kinematics of mono-cone bit and its adaptive exploration of rock-breaking features, as well as to the related scientific disciplines in the future.


Nanoscale ◽  
2019 ◽  
Vol 11 (43) ◽  
pp. 20868-20875 ◽  
Author(s):  
Junxiong Guo ◽  
Yu Liu ◽  
Yuan Lin ◽  
Yu Tian ◽  
Jinxing Zhang ◽  
...  

We propose a graphene plasmonic infrared photodetector tuned by ferroelectric domains and investigate the interfacial effect using the finite element method.


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