Flexural behavior of additively manufactured Ultem 1010: experiment and simulation

2018 ◽  
Vol 24 (6) ◽  
pp. 1003-1011 ◽  
Author(s):  
Gregory Taylor ◽  
Xin Wang ◽  
Leah Mason ◽  
Ming C. Leu ◽  
K. Chandrashekhara ◽  
...  
Keyword(s):  
Finite Element ◽  
Finite Element Simulation ◽  
Fused Deposition Modeling ◽  
Layer Structure ◽  
Three Dimensional ◽  
Experimental Tests ◽  
Flexural Behavior ◽  
Content Type ◽  
Fused Deposition ◽  
Element Simulation

Purpose The purpose of this paper is to study the flexural behavior of additively manufacture Ultem 1010 parts. Fused deposition modeling (FDM) process has become one of most widely used additive manufacturing methods. The process provides the capability of fabricating complicated shapes through the extrusion of plastics onto a print surface in a layer-by-layer structure to build three-dimensional parts. The flexural behavior of FDM parts are critical for the evaluation and optimization of both material and process. Design/methodology/approach This study focuses on the performance of FDM solid and sparse-build Ultem 1010 specimens. Flexure tests (three-point bend) are performed on solid-build coupons with varying build orientation and raster angle. These parameters are investigated through a full-factorial design of experiments (DOE) to determine optimal build parameters. Air gap, raster width and contour width are held constant. A three-dimensional nonlinear finite element model is built to simulate the flexural behavior of the FDM parts. Findings Experimental results include flexure properties such as yield strength and modulus, as well as analysis of the effect of change in build parameters on material properties. The sparse-build FDM parts chosen from the experimental tests are simulated based on this developed model. Thermo-mechanical simulation results show that the finite element simulation and experimental tests are in good agreement. The simulation can be further extended to other complicated FDM parts. Originality/value From the DOE study, sparse-build coupons with specific build parameters are fabricated and tested for the validation of a finite element simulation.

Cu/SnAgCu/Cu TLP with different thicknesses for 3D IC

2017 ◽  
Vol 29 (3) ◽  
pp. 151-155 ◽  
Author(s):  
Liang Zhang ◽  
Zhi-quan Liu ◽  
Fan Yang ◽  
Su-juan Zhong
Keyword(s):  
Finite Element ◽  
Finite Element Simulation ◽  
Integrated Circuit ◽  
Three Dimensional ◽  
Transient Liquid Phase ◽  
Compound Layer ◽  
Intermetallic Compound Layer ◽  
3D Ic ◽  
Content Type ◽  
Element Simulation

Purpose This paper aims to investigate Cu/SnAgCu/Cu transient liquid phase (TLP) bonding with different thicknesses for three-dimensional (3D) integrated circuit (IC). Design/methodology/approach This paper includes experiments and finite element simulation. Findings The growth rate of the intermetallic compound layer during TLP soldering was calculated to be 0.6 μm/s, and the small scallop-type morphology Cu6Sn5 grains can be observed. With the decrease in thickness in solder joint, the thickness of intermetallic compounds represents the same size and morphology, but the size of eutectic particles (Ag3Sn, Cu6Sn5) in the matrix microstructure decrease obviously. It is found that with the increase in thickness, the tensile strength drops obviously. Based on finite element simulation, the smaller value of von Mises demonstrated that the more reliability of lead-free solder joints in 3D IC. Originality/value The Cu/SnAgCu/CuTLPbondingwithdifferentthicknessesfor3D IC was investigated.

Experiments and Finite Element Simulation of Ultrasonic Assisted Drilling

2018 ◽  
Vol 140 (10) ◽  
Author(s):  
Hossein Paktinat ◽  
Saeid Amini
Keyword(s):  
Finite Element ◽  
Finite Element Simulation ◽  
Three Dimensional ◽  
Experimental Tests ◽  
Advanced Technique ◽  
Burr Height ◽  
Exit Surface ◽  
Element Simulation ◽  
Ultrasonic Assisted ◽  
Low Amplitude

In this study, ultrasonic assisted drilling (UAD) is performed to investigate the effect of ultrasonic vibrations on common difficulties existed in conventional drilling (CD). UAD is a promising and advanced technique by which a harmonic movement with high frequency and low amplitude is superimposed on the movement of work material or cutting tool. The study is conducted both experimentally and numerically; at first, a UAD system is designed, manufactured, and carried out on a milling machine and then experimental tests are accomplished. In the following, experimental results are supported by the help of three-dimensional (3D) finite element simulation. Finally, the dependent parameters such as the burr height and cylindricity of the ultrasonically and conventionally drilled workpiece are measured and compared. Briefly, it was proved that the intermittent movement of drill bit in the direction of feed rate results in broken and discontinuous chips by which built-up-edge (BUE) is reduced and hole quality is improved. In addition, the burr height, which is known as unwanted projection of material at the exit surface of pieces, can notably decrease, if UAD is considered.

Study of the effect of the demagnetizing field in Epstein strips of grain-oriented electrical steels through 3D finite element analysis

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Leysmir Adriana Millan Mirabal ◽  
Oualid Messal ◽  
Abdelkader Benabou ◽  
Yvonnick Le Menach ◽  
Loic Chevallier ◽  
...  
Keyword(s):  
Magnetic Field ◽  
Finite Element ◽  
Finite Element Simulation ◽  
Three Dimensional ◽  
Element Analysis ◽  
Electrical Steels ◽  
3D Finite Element ◽  
Content Type ◽  
Demagnetizing Field ◽  
Element Simulation

Purpose The purpose of this study is to explore the effect of the demagnetizing field in the Epstein characterization of grain-oriented electrical steels through a finite element method (FEM) simulations. Design/methodology/approach A 3D finite element simulation has been realized to represent the parallel and X-stacking configurations in the Epstein frame. The numerical results have been compared with experimental measures. Findings In a parallel configuration, the measured induction is actually the one in the material, whereas the resulting magnetic field differs from the applied one (in magnitude and angle) due to the shape anisotropy (demagnetizing field). In X-stacking configuration, the resulting magnetic field is close to the applied magnetic field (and then the supposed excitation field in the Epstein frame), whereas the magnetic induction has deviated from the axis of the strips. Originality/value Both stacking configurations (parallel and cross) of the Epstein frame are analyzed by three-dimensional finite element simulation.

scholarly journals On the Post-Processing of 3D-Printed ABS Parts

Polymers ◽  
2021 ◽  
Vol 13 (10) ◽  
pp. 1559
Author(s):  
Mohammad Reza Khosravani ◽  
Jonas Schüürmann ◽  
Filippo Berto ◽  
Tamara Reinicke
Keyword(s):  
Surface Treatment ◽  
Fused Deposition Modeling ◽  
Three Dimensional ◽  
Acrylonitrile Butadiene Styrene ◽  
Experimental Tests ◽  
Fracture Load ◽  
Post Processing ◽  
Fused Deposition ◽  
Dog Bone ◽  
3D Printed

Application of Additive Manufacturing (AM) has significantly increased in the past few years. AM also known as three-dimensional (3D) printing has been currently used in fabrication of prototypes and end-use products. Considering the new applications of additively manufactured components, it is necessary to study structural details of these parts. In the current study, influence of a post-processing on the mechanical properties of 3D-printed parts has been investigated. To this aim, Acrylonitrile Butadiene Styrene (ABS) material was used to produce test coupons based on the Fused Deposition Modeling (FDM) process. More in deep, a device was designed and fabricated to fix imperfection and provide smooth surfaces on the 3D-printed ABS specimens. Later, original and treated specimens were subjected to a series of tensile loads, three-point bending tests, and water absorption tests. The experimental tests indicated fracture load in untreated dog-bone shaped specimen was 2026.1 N which was decreased to 1951.7 N after surface treatment. Moreover, the performed surface treatment was lead and decrease in tensile strength from 29.37 MPa to 26.25 MPa. Comparison of the results confirmed effects of the surface modification on the fracture toughness of the examined semi-circular bending components. Moreover, a 3D laser microscope was used for visual investigation of the specimens. The documented results are beneficial for next designs and optimization of finishing processes.

Synthesis and properties of modified PBT for FDM

2017 ◽  
Vol 23 (4) ◽  
pp. 804-810 ◽  
Author(s):  
Shiqing Cao ◽  
Dandan Yu ◽  
Weilan Xue ◽  
Zuoxiang Zeng ◽  
Wanyu Zhu
Keyword(s):  
Mechanical Properties ◽  
Impact Strength ◽  
Fused Deposition Modeling ◽  
Complex Structure ◽  
Three Dimensional ◽  
Sebacic Acid ◽  
Wire Drawing ◽  
Content Type ◽  
Fused Deposition ◽  
Deposition Modeling

Purpose The purpose of this paper is to prepare a new modified polybutylene terephalate (MPBT) for fused deposition modeling (FDM) to increase the variety of materials compatible with printing. And the printing materials can be used to print components with a complex structure and functional mechanical parts. Design/methodology/approach The MPBT, poly(butylene terephalate-co-isophthalate-co-sebacate) (PBTIS), was prepared for FDM by direct esterification and subsequent polycondensation using terephthalic acid (PTA), isophthalic acid (PIA), sebacic acid (SA) and 1,4-butanediol (BDO). The effects of the content of PIA (20-40 mol%) on the mechanical properties of PBTIS were investigated when the mole per cent of SA (αSA) is zero. The effects of αSA (0-7mol%) on the thermal, rheological and mechanical properties of PBTIS were investigated at nPTA/nPIA = 7/3. A desktop wire drawing and extruding machine was used to fabricate the filaments, whose printability and anisotropy were tested by three-dimensional (3D) printing experiments. Findings A candidate content of PIA introducing into PBT was obtained to be about 30 per cent, and the Izod notched impact strength of PBTIS increased with the increase of αSA. The results showed that the PBTIS (nPTA/nPIA = 7/3, αSA = 3-5mol%) is suitable for FDM. Originality/value New printing materials with good Izod notched impact strength were obtained by introducing PIA and SA (nPTA/nPIA = 7/3, αSA = 3-5 mol%) into PBT and their anisotropy are better than that of ABS.

Fracture assessment of polycarbonate parts produced by fused deposition modeling in the out-of-plane printing direction – effect of raster angle

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Iman Sedighi ◽  
Majid R. Ayatollahi ◽  
Bahador Bahrami ◽  
Marco A. Pérez-Martínez ◽  
Andrés A. Garcia-Granada
Keyword(s):  
Fracture Toughness ◽  
Finite Element ◽  
Fracture Behavior ◽  
Fused Deposition Modeling ◽  
Mode I ◽  
Content Type ◽  
Fused Deposition ◽  
Out Of Plane ◽  
Deposition Modeling ◽  
Fracture Tests

Purpose The purpose of this paper is to study the Mode I fracture behavior of polycarbonate (PC) parts produced using fused deposition modeling (FDM). The focus of this study is on samples printed along the out-of-plane direction with different raster angles. Design/methodology/approach Tensile and Mode I fracture tests were conducted. Semi-circular bend specimens were used for the fracture tests, which were printed in four different raster patterns of (0/90), (15/−75) (30/−60) and (45/−45). Moreover, the finite element method (FEM) was used to determine the applicability of linear elastic fracture mechanics (LEFM) for the printed PC parts. The fracture toughness results, as well as the fracture path and the fracture surfaces, were studied to describe the fracture behavior of the samples. Findings Finite element results confirm that the use of LEFM is allowed for the tested PC samples. The fracture toughness results show that changing the direction of the printed rasters can have an effect of up to 50% on the fracture toughness of the printed parts, with the (+45/−45) and (0/90) orientations having the highest and lowest resistance to crack propagation, respectively. Moreover, except for the (0/90) orientation, the other samples have higher crack resistance compared to the bulk material. The fracture toughness of the tested PC depends more on the toughness of the printed sample, rather than its tensile strength. Originality/value The toughness and the energy absorption capability of the printed samples (with different raster patterns) were identified as the main properties affecting the fracture toughness of the AM PC parts. Because the fracture resistance of almost all the samples was higher than that of the base material, it is evident that by choosing the right raster patterns for 3D-printed parts, very high resistance to crack growth may be obtained. Also, using FEM and comparing the size of the plastic zones, it was concluded that, although the tensile curves show nonlinearity, LEFM is still applicable for the printed parts.

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