scholarly journals Design, simulation, testing and application of laser-sintered conformal lattice structures on component level

2021 ◽  
Vol 27 (11) ◽  
pp. 43-57
Author(s):  
David Marschall ◽  
Sigfrid-Laurin Sindinger ◽  
Herbert Rippl ◽  
Maria Bartosova ◽  
Martin Schagerl

Purpose Laser sintering of polyamide lattice-based lightweight fairing components for subsequent racetrack testing requires a high quality and a reliable design. Hence, the purpose of this study was to develop a design methodology for such additively manufactured prototypes, considering efficient generation and structural simulation of boundary conformal non-periodic lattices, optimization of production parameters as well as experimental validation. Design/methodology/approach Multi-curved, sandwich structure-based demonstrators were designed, simulated and experimentally tested with boundary conformal lattice cells. The demonstrator’s non-periodic lattice cells were simplified by forward homogenization processes. To represent the stiffness of the top and bottom face sheet, constant isotropic and mapped transversely isotropic simulation approaches were compared. The dimensional accuracy of lattice cells and demonstrators were measured with a gauge caliper and a three-dimensional scanning system. The optimized process parameters for lattice structures were transferred onto a large volume laser sintering system. The stiffness of each finite element analysis was verified by an experimental test setup including a digital image correlation system. Findings The stiffness prediction of the mapped was superior to the constant approach and underestimated the test results with −6.5%. Using a full scale fairing the applicability of the development process was successfully demonstrated. Originality/value The design approach elaborated in this research covers aspects from efficient geometry generation over structural simulation to experimental testing of produced parts. This methodology is not only relevant in the context of motor sports but is transferrable for all additively manufactured large scale components featuring a complex lattice sub-structure and is, therefore, relevant across industries.

2015 ◽  
Vol 43 (3) ◽  
pp. 7-14 ◽  
Author(s):  
Jim Moffatt

Purpose – This case example looks at how Deloitte Consulting applies the Three Rules synthesized by Michael Raynor and Mumtaz Ahmed based on their large-scale research project that identified patterns in the way exceptional companies think. Design/methodology/approach – The Three Rules concept is a key piece of Deloitte Consulting’s thought leadership program. So how are the three rules helping the organization perform? Now that research has shown how exceptional companies think, CEO Jim Moffatt could address the question, “Does Deloitte think like an exceptional company?” Findings – Deloitte has had success with an approach that promotes a bias towards non-price value over price and revenue over costs. Practical implications – It’s critical that all decision makers in an organization understand how decisions that are consistent with the three rules have contributed to past success as well as how they can apply the rules to difficult challenges they face today. Originality/value – This is the first case study written from a CEO’s perspective that looks at how the Three Rules approach of Michael Raynor and Mumtaz Ahmed can foster a firm’s growth and exceptional performance.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Chipozya Kosta Tembo ◽  
Franco Muleya ◽  
Emmanuellie Phiri

PurposeThis research aimed to investigate the extent to which organisational culture is practised in local and foreign contractors in grade one and two categories and how it affects their performance.Design/methodology/approachThe approach for this research was positivist in nature adopting a mono-method of data collection through a survey using self-administered questionnaires. A total of 138 questionnaires were distributed among public clients and large-scale contractors registered in the stated grades, and 112 questionnaires were returned for analysis representing an overall response rate of 81% for contractors and clients.FindingsFindings revealed that in organisational culture, significant differences were found for management style and dominant characteristics of the organisation between local and foreign contractors. Differences were not found for leadership styles, measures of success and organisational glue. Results suggest that for local contractors to perform better, significant changes are needed to their management style and dominant characteristics of their organisations.Originality/valueForeign contractors in the Zambian construction industry are reportedly outperforming local contractors making them preferred contractors on larger public projects accounting for 85% of construction projects by value of works. This study presents the differences in organisational culture between foreign and local firms. It further demonstrates that organisational culture plays a key role in determining performance of a contracting firm. The study presents areas that local contractors can improve in organisational culture in order to remain competitive.


2017 ◽  
Vol 29 (3) ◽  
pp. 314-329 ◽  
Author(s):  
Ge Wu ◽  
Duan Li ◽  
Yueqi Zhong ◽  
PengPeng Hu

Purpose The calibration is a key but cumbersome process for 3D body scanning using multiple depth cameras. The purpose of this paper is to simplify the calibration process by introducing a new method to calibrate the extrinsic parameters of multiple depth cameras simultaneously. Design/methodology/approach An improved method is introduced to enhance the accuracy based on the virtual checkerboards. Laplace coordinates are employed for a point-to-point adjustment to increase the accuracy of scanned data. A system with eight depth cameras is developed for full-body scanning, and the performance of this system is verified by actual results. Findings The agreement of measurements between scanned human bodies and the real subjects demonstrates the accuracy of the proposed method. The entire calibration process is automatic. Originality/value A complete algorithm for a full human body scanning system is introduced in this paper. This is the first publically study on the refinement and the point-by-point adjustment based on the virtual checkerboards toward the scanning accuracy enhancement.


2019 ◽  
Vol 26 (3) ◽  
pp. 290-303
Author(s):  
Phuong Thi Nguyen ◽  
Minh Khac Nguyen

Purpose The purpose of this paper is to examine resource misallocation among Vietnam’s small- and medium-sized enterprises (SMEs) in the manufacturing sector. The paper also aims to consider selective factors on reducing the level of resource misallocation in SMEs. Design/methodology/approach Resource misallocation and efficiency gains in total factor productivity (TFP) are assessed using Vietnam’s annual enterprise survey data for the period 2000–2015 and an appropriate productivity decomposition framework. Findings Resource misallocation is found to be higher among SMEs than large scale enterprises. TFP is found to 116.3 per cent greater if there is no resource misallocation among SMEs. Smaller scale, lower market concentration, trade liberalisation and corruption control are found to be associated with lower level of resource misallocation in SMEs. Research limitations/implications The major limitation of this study is that it has only decomposed misallocation of resources arising from output and capital distortions and that it focusses on selective factors contribution to reducing misallocation level in SMEs. Originality/value Resource misallocation is attracting attention in both developed and developing countries. However, knowledge about resource misallocation among SMEs is limited, particularly in the context of developing countries. This paper assesses the level of resource misallocation among SMEs in Vietnamese manufacturing sector.


2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Shirleyana ◽  
Scott Hawken ◽  
Riza Yosia Sunindijo ◽  
David Sanderson

Purpose This paper aims to discuss what people perceive as risks and resilience factors, and how they build everyday resilience. Design/methodology/approach The study focuses on Kampung (literally “village”) Plampitan, a neighbourhood in the inner-city part of Surabaya. The research used field observation, in-depth interviews and workshops during community meetings to collect data. Findings The results show how people respond to daily risks and find the support necessary to survive. The problems and risks revealed in the study include crime and economic difficulties, such as unemployment and insufficient income. Coping strategies identified are classified into place-based adaption, people-based network and political network. These strategies can serve as a starting point for local communities to assess their resilience and assist them in enhancing “everyday” resilience. Originality/value The paper argues that the concept of resilience must go beyond top-down approaches to disaster risk management and integrate bottom-up understanding from the perspective of local people, especially among marginal and disadvantaged communities. The paper develops the emerging and overlooked concept of “everyday resilience” and suggests that it is essential in surviving both “everyday” or small-scale chronic risks and large-scale disasters.


2020 ◽  
Vol 21 (2) ◽  
pp. 291-307
Author(s):  
Giampaolo Bella

PurposeSecurity ceremonies still fail despite decades of efforts by researchers and practitioners. Attacks are often a cunning amalgam of exploits for technical systems and of forms of human behaviour. For example, this is the case with the recent news headline of a large-scale attack against Electrum Bitcoin wallets, which manages to spread a malicious update of the wallet app. The author therefore sets out to look at things through a different lens.Design/methodology/approachThe author makes the (metaphorical) hypothesis that humans arrived on Earth along with security ceremonies from a very far planet, the Cybersecurity planet. The author’s hypothesis continues, in that studying (by huge telescopes) the surface of Cybersecurity in combination with the logical projection on that surface of what happens on Earth is beneficial for us earthlings.FindingsThe author has spotted four cities so far on the remote planet. Democratic City features security ceremonies that allow humans to follow personal paths of practice and, for example, make errors or be driven by emotions. By contrast, security ceremonies in Dictatorial City compel to comply, hence humans here behave like programmed automata. Security ceremonies in Beautiful City are so beautiful that humans just love to follow them precisely. Invisible City has security ceremonies that are not perceivable, hence humans feel like they never encounter any. Incidentally, the words “democratic” and “dictatorial” are used without any political connotation.Originality/valueA key argument the author shall develop is that all cities but Democratic City address the human factor, albeit in different ways. In the light of these findings, the author will also discuss security ceremonies of our planet, such as WhatsApp Web login and flight boarding, and explore room for improving them based upon the current understanding of Cybersecurity.


2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Elmira Janavi ◽  
Maryam Emami

PurposeThe goal of this study was to investigate the co-citation of information security patents in the United States Patent and Trademark Office (USPTO) database.Design/methodology/approachThis research is a scientometrics study that has been conducted using the co-citation analysis. The statistical population of the present study includes all patents of information security filed in the USPTO database from 1971 to 2015. As a result of this search, 30,736 patents were retrieved. In this investigation, UCINET software and its complementary package (NetDraw) were employed to plot scientific maps.FindingsThe findings of this study indicated an upward trend of patents in the field of information security between 1971 and 2015. The “California State” has the top world rank in information security inventions, followed by “Japan” and the “Washington State.” “VAN WIE, DAVID M” is the most cited inventor in the field of information security. The analysis of inventors' co-citation data indicated that “ADAMS, NEIL- LITTLE” and “HERBERT ANTHONY” had the highest co-citation rates with each other and were ranked first. The survey of high-citation inventors based on centrality indices indicated that “LEACH, PAUL J” graded first in degree centrality, “BENALOH, JOSH D” in betweenness centrality and “BENALOH, JOSH D” in closeness centrality.Originality/valueThe co-citation analysis of patents can show the most important patents and the relationships between them. Such analyses can be useful for large-scale policymaking or identification of existing gaps and attempting to address them.


Author(s):  
Jie Niu ◽  
Hui Leng Choo ◽  
Wei Sun

The availability of additive manufacturing technologies in particular the selective laser sintering process has enabled the fabrication of high strength, lightweight and complex cellular lattice structures. In this study, the effective mechanical properties of selective laser sintering produced periodic lattice structures were investigated. Three different types of lattice structures were designed by repeating three types of open-form unit cells consisting of triangular prism, square prism and hexagonal prism. A novel approach of creating the complex and conformable lattice structures using traditional modelling software such as Creo® proposed by the authors was used. Based on the predesigned lattice structures, finite element analysis was carried out to evaluate the mechanical properties of these structures. For the experimental study, nylon samples were printed using a plastic selective laser sintering system and tested using a universal testing machine. Finite element analysis results show that lattice structures with triangular prism perform better than the other two prisms in terms of Young’s modulus to relative density ratio. Tensile tests results show good conformance with the results obtained from finite element analysis.


2016 ◽  
Vol 22 (3) ◽  
pp. 544-558 ◽  
Author(s):  
Jan Patrick Deckers ◽  
Khuram Shahzad ◽  
Ludwig Cardon ◽  
Marleen Rombouts ◽  
Jozef Vleugels ◽  
...  

Purpose The purpose of this paper is to compare different powder metallurgy (PM) processes to produce ceramic parts through additive manufacturing (AM). This creates the potential to rapidly shape ceramic parts with an almost unlimited shape freedom. In this paper, alumina (Al2O3) parts are produced, as Al2O3 is currently the most commonly used ceramic material for technical applications. Design/methodology/approach Variants of the following PM route, with indirect selective laser sintering (indirect SLS) as the AM shaping step, are explored to produce ceramic parts: powder synthesis, indirect SLS, binder removal and furnace sintering and alternative densification steps. Findings Freeform-shaped Al2O3 parts with densities up to approximately 90 per cent are obtained. Research limitations/implications The resulting Al2O3 parts contain inter-agglomerate pores. To produce higher-quality ceramic parts through indirect SLS, these pores should be avoided or eliminated. Originality/value The research is innovative in many ways. First, composite powders are produced using different powder production methods, such as temperature-induced phase separation and dispersion polymerization. Second, four different binder materials are investigated: polyamide (nylon-12), polystyrene, polypropylene and a carnauba wax – low-density polyethylene combination. Further, to produce ceramic parts with increased density, the following densification techniques are investigated as additional steps of the PM process: laser remelting, isostatic pressing and infiltration.


2007 ◽  
Vol 59 (6) ◽  
pp. 489-511 ◽  
Author(s):  
Ian Rowlands ◽  
David Nicholas ◽  
Hamid R. Jamali ◽  
Paul Huntington

PurposeThe purpose of this article is to report on a large‐scale survey that was carried out to assess academic users' awareness, perceptions and existing levels of use of e‐books. The survey also seeks to find out about the purposes to which electronic books were put, and to obtain an understanding of the most effective library marketing and communication channels.Design/methodology/approachAn e‐mail invitation to participate in the survey was distributed to all UCL staff and students (approximately 27,000) in November 2006, and 1,818 completions were received, an effective response rate of at least 6.7 per cent. Statistical analyses were carried out on the data using Software Package for Social Sciences (SPSS).FindingsThe survey findings point to various ways in which user uptake and acceptance of e‐books may be encouraged. Book discovery behaviour, a key issue for publishers and librarians in both print and electronic environments, emerges as a critical focus for service delivery and enhancement.Originality/valueThe survey is part of an action research project, CIBER's SuperBook, that will further investigate the issues raised in this initial benchmarking survey using deep log analysis and qualitative methods. The paper partly fills the gap in the literature on e‐books which has mainly focused on usage and not the users.


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