scholarly journals Extraction of Flux Leakage and Eddy Current Signals Induced by Submillimeter Backside Slits on Carbon Steel Plate using A Low-Field AMR Differential Magnetic Probe

IEEE Access ◽  
2021 ◽  
pp. 1-1
Author(s):  
Mohd Aufa Hadi Putera Zaini ◽  
Mohd Mawardi Saari ◽  
Nurul Arin Nadzri ◽  
Zulkifly Aziz ◽  
Nur Huda Ramlan ◽  
...  
Sensors ◽  
2020 ◽  
Vol 20 (19) ◽  
pp. 5515
Author(s):  
Linnan Huang ◽  
Chunhui Liao ◽  
Xiaochun Song ◽  
Tao Chen ◽  
Xu Zhang ◽  
...  

The uneven surface of the weld seam makes eddy current testing more susceptible to the lift-off effect of the probe. Therefore, the defect of carbon steel plate welds has always been a difficult problem in eddy current testing. This study aimed to design a new type of eddy current orthogonal axial probe and establish the finite element simulation model of the probe. The effect of the probe structure, coil turns, and coil size on the detection sensitivity was simulated. Further, a designed orthogonal axial probe was used to conduct a systematic experiment on the weld of carbon steel specimens, and the 0.2 mm width and 1 mm depth of weld defects of carbon steel plates were effectively detected. The experimental results showed that the new orthogonal axial eddy current probe effectively suppressed the unevenness effect of the weld surface on the lift-off effect during the detection process.


2020 ◽  
Vol 64 (1-4) ◽  
pp. 1347-1355
Author(s):  
Tao Chen ◽  
Xiaoqi Xiao ◽  
Lihong Zhang ◽  
Cheng Lv ◽  
Zhiyang Deng ◽  
...  

Due to uneven surface and lift-off effect, it is difficult to detect weld crack by eddy-current testing. A new orthogonal eddy-current probe for weld crack detection of carbon-steel plate was designed in this paper. Based on COMSOL Multiphysics, the influence of scanning angle on detection sensitivity of the probe was compared firstly. Then, the effects of coil width, coil side length, detection coil height, and lift-off distance on detection sensitivity of the probe were studied, respectively. Finally, the test piece of carbon-steel plate weld with crack, and the physical probe used to verify the crack detection effect were made. The experimental results show that the weld crack of carbon-steel plate with length × width × depth of 20.0 mm × 0.3 mm × 1 mm can be effectively identified, and the lift-off noise can be effectively suppressed by the method presented in this paper. At the same time, the signal-to-noise ratio of the probe keeps constant in the lift-off distance range of 0.3 mm–3.0 mm.


Author(s):  
Qinghu Yang ◽  
Zhipeng Chen ◽  
Zhigang Hao ◽  
Yangming Zhao ◽  
Xin Xu ◽  
...  

Abstract In order to measure boundary electrostatic and magnetic fluctuations simultaneously, a set of combined Langmuir-magnetic probe (CLMP) has been designed and built on Joint-Texas Experimental Tokamak (J-TEXT). The probe consists of 8 graphite probe pins and a 3D magnetic probe, driven by a mechanical pneumatic device. By means of simulation, the shielding effect of the graphite sleeve on the magnetic fluctuation signal is explored, and the influence of the eddy current was reduced by cutting the graphite sleeve. In the experiment, it has been verified that the mutual inductance of electromagnetic signals can be ignored. And a 70~90kHz electromagnetic mode is observed around the last closed magnetic surface (LCFS). The establishment of CLMP provides data for the exploration of the coupling of electrostatic and magnetic fluctuations.


2019 ◽  
Vol 13 (1) ◽  
pp. 4415-4433
Author(s):  
I. B. Owunna ◽  
A. E. Ikpe

Induced residual stresses on AISI 1020 low carbon steel plate during Tungsten Inert Gas (TIG) welding process was evaluated in this study using experimental and Finite Element Method (FEM). The temperature range measured from the welding experimentation was 251°C-423°C, while the temperature range measured from the FEM was 230°C-563°C; whereas, the residual stress range measured from the welding experimentation was 144MPa-402Mpa, while the residual range measured from the FEM was 233-477MPa respectively. Comparing the temperature and stress results obtained from both methods, it was observed that the range of temperature and residual stresses measured were not exactly the same due to the principles at which both methods operate but disparities between the methods were not outrageous. However, these values can be fed back to optimization tools to obtain optimal parameters for best practices.  Results of the induced stress distribution was created from a static study where the thermal results were used as loading conditions and it was observed that the temperature increased as the von-Mises stress increased, indicating that induced stresses in welded component may hamper the longevity of such component in service condition. Hence, post-weld heat treatment is imperative in order to stress relieve metals after welding operation and improve their service life.


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