A 3D-Printed Low-Cost 6-DOF Human Interaction Force Sensor for a Haptic Interface

Author(s):  
Alan Wang ◽  
Perry Y. Li
Author(s):  
Andrew Erwin ◽  
Fabrizio Sergi ◽  
Vinay Chawda ◽  
Marcia K. O’Malley

This paper investigates the possibility of implementing force-feedback controllers using measurement of interaction force obtained through force-sensing resistors (FSRs), to improve performance of human interacting robots. A custom sensorized handle was developed, with the capability of simultaneously measuring grip force and interaction force during robot-aided rehabilitation therapy. Experiments are performed in order to assess the suitability of FSRs to implement force-feedback interaction controllers. In the force-feedback control condition, the applied force for constant speed motion of a linear 1DOF haptic interface is reduced 6.1 times compared to the uncontrolled condition, thus demonstrating the possibility of improving transparency through force-feedback via FSRs.


Author(s):  
Ayse Tekes ◽  
Mohammed Mayeed ◽  
Kevin McFall

Abstract This study presents the design and development of a novel, low-cost load-deflection test setup providing the testing of flexible links and compliant mechanisms. Test bench consists of two stepper motors, lead screw, rail system, two carts, two clamps, bearings and a force sensor. Clamps are designed in a way to attach various types of compliant members such as pinned-pinned buckling beam, fixed-fixed beam and 3D printed links. Mechanism enables to calculate the stiffness of compliant and 3D printed flexible systems. Sliders are displaced quasi-statically to slowly stretch or compress the flexible members attached in between two clamps. Displacement of the carts and deflection of the midpoint of the buckling beams are captured using machine vision measurement. Force applied from one of the carts to the end of the attached link is recorded using the force sensor. Stiffness of 3D printed flexible translational vibratory mechanisms is obtained using the displacement of the carts and load deflection curve of buckling beams are obtained using deflection curve and load data. Experimental results are compared with the same simulations performed by FEA analysis.


Sensors ◽  
2021 ◽  
Vol 21 (19) ◽  
pp. 6545
Author(s):  
Sun’an Wang ◽  
Binquan Zhang ◽  
Zhenyuan Yu ◽  
Yu’ang Yan

With the emerging of wearable robots, the safety and effectiveness of human-robot physical interaction have attracted extensive attention. Recent studies suggest that online measurement of the interaction force between the robot and the human body is essential to the aspects above in wearable exoskeletons. However, a large proportion of existing wearable exoskeletons monitor and sense the delivered force and torque through an indirect-measure method, in which the torque is estimated by the motor current. Direct force/torque measuring through low-cost and compact wearable sensors remains an open problem. This paper presents a compact soft sensor system for wearable gait assistance exoskeletons. The contact force is converted into a voltage signal by measuring the air pressure within a soft pneumatic chamber. The developed soft force sensor system was implemented on a robotic hip exoskeleton, and the real-time interaction force between the human thigh and the exoskeleton was measured through two differential soft chambers. The delivered torque of the hip exoskeleton was calculated based on a characterization model. Experimental results suggested that the sensor system achieved direct force measurement with an error of 10.3 ± 6.58%, and torque monitoring for a hip exoskeleton which provided an understanding for the importance of direct force/torque measurement for assistive performance. Compared with traditional rigid force sensors, the proposed system has several merits, as it is compact, low-cost, and has good adaptability to the human body due to the soft structure.


2018 ◽  
Vol 2018 ◽  
pp. 1-9 ◽  
Author(s):  
Wei Wei ◽  
Zhicheng Qu ◽  
Wei Wang ◽  
Pengcheng Zhang ◽  
Fuchun Hao

To assist hemiplegic patients with the activities of daily life, many upper limb soft exoskeletons have been developed. In this paper, we propose the structure of upper limb soft exoskeleton for rehabilitation training based on human biomechanics. The soft driving structure based on Bowden cable is devised. Man-machine interaction force must be considered because it can damage on the joint and lead to arm discomfort. We focus on structural optimization to minimize man-machine interaction force. Human arm model is established to perform motion simulation in ADAMS. To summarize optimality conditions, the movements of elbow are simulated in ADAMS when the number and location of force bearing points are changed. This paper describes the movement of the shoulder skeletal system through a mathematical model based on the Bowden cable transmission and utilizes man-machine contact force sensor to detect human interaction forces for analysis of experimental data. The experimental results show that man-machine interaction force can be reduced when the number of bearing force points is increased and bearing force point is away from the elbow.


2020 ◽  
Author(s):  
Merel van der Stelt ◽  
Martin P. Grobusch ◽  
Abdul R. Koroma ◽  
Marco Papenburg ◽  
Ismaila Kebbie ◽  
...  

Sensors ◽  
2021 ◽  
Vol 21 (6) ◽  
pp. 1977
Author(s):  
Ricardo Oliveira ◽  
Liliana M. Sousa ◽  
Ana M. Rocha ◽  
Rogério Nogueira ◽  
Lúcia Bilro

In this work, we demonstrate for the first time the capability to inscribe long-period gratings (LPGs) with UV radiation using simple and low cost amplitude masks fabricated with a consumer grade 3D printer. The spectrum obtained for a grating with 690 µm period and 38 mm length presented good quality, showing sharp resonances (i.e., 3 dB bandwidth < 3 nm), low out-of-band loss (~0.2 dB), and dip losses up to 18 dB. Furthermore, the capability to select the resonance wavelength has been demonstrated using different amplitude mask periods. The customization of the masks makes it possible to fabricate gratings with complex structures. Additionally, the simplicity in 3D printing an amplitude mask solves the problem of the lack of amplitude masks on the market and avoids the use of high resolution motorized stages, as is the case of the point-by-point technique. Finally, the 3D printed masks were also used to induce LPGs using the mechanical pressing method. Due to the better resolution of these masks compared to ones described on the state of the art, we were able to induce gratings with higher quality, such as low out-of-band loss (0.6 dB), reduced spectral ripples, and narrow bandwidths (~3 nm).


HardwareX ◽  
2021 ◽  
pp. e00214
Author(s):  
David T. McCarthy ◽  
Baiqian Shi ◽  
Miao Wang ◽  
Stephen Catsamas
Keyword(s):  
Low Cost ◽  

Author(s):  
Romain Nicot ◽  
Edwige Hurteloup ◽  
Sébastien Joachim ◽  
Charles Druelle ◽  
Jean-Marc Levaillant

Polymers ◽  
2021 ◽  
Vol 13 (15) ◽  
pp. 2518
Author(s):  
Nunzio Cennamo ◽  
Lorena Saitta ◽  
Claudio Tosto ◽  
Francesco Arcadio ◽  
Luigi Zeni ◽  
...  

In this work, a novel approach to realize a plasmonic sensor is presented. The proposed optical sensor device is designed, manufactured, and experimentally tested. Two photo-curable resins are used to 3D print a surface plasmon resonance (SPR) sensor. Both numerical and experimental analyses are presented in the paper. The numerical and experimental results confirm that the 3D printed SPR sensor presents performances, in term of figure of merit (FOM), very similar to other SPR sensors made using plastic optical fibers (POFs). For the 3D printed sensor, the measured FOM is 13.6 versus 13.4 for the SPR-POF configuration. The cost analysis shows that the 3D printed SPR sensor can be manufactured at low cost (∼15 €) that is competitive with traditional sensors. The approach presented here allows to realize an innovative SPR sensor showing low-cost, 3D-printing manufacturing free design and the feasibility to be integrated with other optical devices on the same plastic planar support, thus opening undisclosed future for the optical sensor systems.


Sign in / Sign up

Export Citation Format

Share Document