Fabrication of Flexible Printed Circuits on Polyimide Substrate by Using Ag Nanoparticle Ink through 3D Direct-writing and Reliability of the Printed Circuits

Author(s):  
Cheng-Bo Li ◽  
Xiao Ma ◽  
Hai-Jun Huang ◽  
Min-Bo Zhou ◽  
Xin-Ping Zhang
2018 ◽  
Vol 775 ◽  
pp. 144-148 ◽  
Author(s):  
Bethel Faith Y. Rezaga ◽  
Mary Donnabelle L. Balela

Silver (Ag) nanoparticles synthesized in an aqueous system was sintered at room temperature using NaCl solution. The Ag nanoparticles have an average diameter of about 24 nm. After dispersing the Ag nanoparticles in 50mM NaCl solution, a significant increase in particle size to about 206 nm was observed. On the other hand, the particle size was also increased to about 175 nm when the Ag nanoparticles were printed and then 50mM NaCl solution was dropped onto the printed Ag nanoparticles. The enlargement of particle size was accompanied by the increase in conductivity of the Ag nanoparticle ink. The resistance was reduced from 57.7 to 6.5 and 6.7 ohms for the as-prepared and sintered Ag nanoparticles using two different treatments, respectively. The sintered Ag nanoparticle ink formulation exhibit high conductivity when drawn on both cellulose acetate film and bond paper even after bending and folding of the substrates.


2020 ◽  
Vol 833 ◽  
pp. 181-185 ◽  
Author(s):  
Bethel Faith Y. Rezaga ◽  
Mary Donnabelle L. Balela

Fusing of silver (Ag) nanoparticles synthesized in an aqueous system was observed at room temperature using halide solutions. The as-synthesized Ag nanoparticles have an average diameter of about 24 nm. After dispersing the Ag nanoparticles in a halide solution, a significant increase in particle size to about 188-197 nm was observed. The enlargement of particle size was accompanied by the increase in conductivity of the Ag nanoparticle ink. The resistance was reduced from 110 kiloohms to 35 and 9.3 ohms for the as-prepared and sintered Ag nanoparticles using NaBr and NaCl solution, respectively.


2020 ◽  
Vol 142 (3) ◽  
Author(s):  
Daiki Saito ◽  
Kazuhiko Sasagawa ◽  
Takeshi Moriwaki ◽  
Kazuhiro Fujisaki

Abstract Flexible printed circuits (FPCs) are widely used in electronic equipment such as mobile devices and wearable sensors. The conductive electric lines in these circuits are printed using nanoparticle metal ink and ink-jet direct write methods. Physical characteristics such as flexibility and mechanical durability of metal nanoparticle ink lines have been evaluated by bending or tensile tests. In contrast, the electrical characteristics of these lines have not been sufficiently evaluated, and the failure mechanism under high-density current has not been clarified. When electric devices are scaled down, current density and Joule heating increase in conductive lines and electromigration (EM) damage becomes a severe problem. Therefore, reducing the EM damage is extremely important to enhance the device reliability. In this study, a failure analysis of Ag nanoparticle ink lines were assessed using current loading tests and microscopic observations to discuss the damage mechanism and evaluate electrical reliability under high-density current. Atomic transport due to EM was observed at 60 kA/cm2 current loading, and relatively large aggregates and grain growth were observed at 120 kA/cm2 current loading. The time to open circuit was longer at 120 kA/cm2 than at 60 kA/cm2. The formation of large aggregates and unstable changes in the potential drop were observed at the two values of current density. It is considered that aggregate formation and grain growth affected the atomic transport by EM.


Author(s):  
Eerik Halonen ◽  
Tanja Viiru ◽  
Kauko Ostman ◽  
Ana Lopez Cabezas ◽  
Matti Mantysalo

Author(s):  
Daiki Saito ◽  
Kazuhiko Sasagawa ◽  
Takeshi Moriwaki ◽  
Kazuhiro Fujisaki

Abstract Printed electronics (PEs) have attracted attention for the fabrication of microscale electronic circuits. PEs use conductive inks which include metal nanoparticles. The conductive ink can be printed on flexible substrates for wearable devices using ink-jet printers and roll-to-roll methods. With the scaling down of electric devices, the current density and Joule heating in the device lines increase, and electromigration (EM) damage becomes significant. EM is a transportation phenomenon of metallic atoms caused by the electron wind under high-density current. Reducing the EM damage is extremely important to enhance the device reliability. With the progress in miniaturization of the metal nanoparticle ink lines, EM problem needs to be solved for ensuring the reliability of these lines. We know that the formation of aggregates and cathode damages occur due to a current loading. The diffusion path of atoms due to the EM has not been identified under the high-density current loading. In this study, a high-density electric current loading was applied to an Ag nanoparticle line. The line specimens were prepared using a lift-off method. After the current loading tests, observations were conducted using a laser microscope and scanning electron microscope. A local decrease in the line thickness and scale-shaped slit-like voids were observed due to the high-density current loading. Moreover, the microstructure of the line was modified by enlarging the Ag grain. From the results, we identified that a dominant diffusion occurred at the Ag grain boundary due to the EM.


AIP Advances ◽  
2015 ◽  
Vol 5 (12) ◽  
pp. 127226 ◽  
Author(s):  
S. Fujii ◽  
S. Kawamura ◽  
D. Mochizuki ◽  
M. M. Maitani ◽  
E. Suzuki ◽  
...  

2021 ◽  
Vol 13 (15) ◽  
pp. 18021-18032
Author(s):  
Hai-Jun Huang ◽  
Xiang Ning ◽  
Min-Bo Zhou ◽  
Tao Sun ◽  
Xue Wu ◽  
...  

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