Modified Stacked Convolutional Auto-Encoder for Hydraulic Pump Fault Diagnosis with Unbalanced Data

Author(s):  
Chao Wang ◽  
Yan Zhang ◽  
Jian Ma ◽  
Laifa Tao ◽  
Henghao Zhang ◽  
...  
Sensors ◽  
2021 ◽  
Vol 21 (8) ◽  
pp. 2599
Author(s):  
Zhenbao Li ◽  
Wanlu Jiang ◽  
Sheng Zhang ◽  
Yu Sun ◽  
Shuqing Zhang

To address the problem that the faults in axial piston pumps are complex and difficult to effectively diagnose, an integrated hydraulic pump fault diagnosis method based on the modified ensemble empirical mode decomposition (MEEMD), autoregressive (AR) spectrum energy, and wavelet kernel extreme learning machine (WKELM) methods is presented in this paper. First, the non-linear and non-stationary hydraulic pump vibration signals are decomposed into several intrinsic mode function (IMF) components by the MEEMD method. Next, AR spectrum analysis is performed for each IMF component, in order to extract the AR spectrum energy of each component as fault characteristics. Then, a hydraulic pump fault diagnosis model based on WKELM is built, in order to extract the features and diagnose faults of hydraulic pump vibration signals, for which the recognition accuracy reached 100%. Finally, the fault diagnosis effect of the hydraulic pump fault diagnosis method proposed in this paper is compared with BP neural network, support vector machine (SVM), and extreme learning machine (ELM) methods. The hydraulic pump fault diagnosis method presented in this paper can diagnose faults of single slipper wear, single slipper loosing and center spring wear type with 100% accuracy, and the fault diagnosis time is only 0.002 s. The results demonstrate that the integrated hydraulic pump fault diagnosis method based on MEEMD, AR spectrum, and WKELM methods has higher fault recognition accuracy and faster speed than existing alternatives.


IEEE Access ◽  
2021 ◽  
pp. 1-1
Author(s):  
Xiaolin Liu ◽  
Xiaoqiang Yang ◽  
Faming Shao ◽  
Wuqiang Liu ◽  
Fuming Zhou ◽  
...  

2014 ◽  
Vol 1008-1009 ◽  
pp. 1176-1179
Author(s):  
Hai Dong ◽  
Heng Bao Xin

In this paper, an approach of fuzzy Petri nets (FPN) is proposed to simulate the fault spreading and diagnosis of hydraulic pump. First, the fuzzy production rules and the definition of FPN were briefly introduced. Then, its knowledge reasoning process and the matrix operations based on an algorithm were conducted, which makes full use of its parallel reasoning ability and makes it simpler and easier to implement. Finally, a case of hydraulic pump fault diagnosis with FPN was presented in detail, for illustrating the interest of the proposed modeling and analysis algorithm.


Sensors ◽  
2018 ◽  
Vol 18 (12) ◽  
pp. 4460 ◽  
Author(s):  
Yunzhao Jia ◽  
Minqiang Xu ◽  
Rixin Wang

Hydraulic pump is a driving device of the hydraulic system, always working under harsh operating conditions, its fault diagnosis work is necessary for the smooth running of a hydraulic system. However, it is difficult to collect sufficient status information in practical operating processes. In order to achieve fault diagnosis with poor information, a novel fault diagnosis method that is the based on Symbolic Perceptually Important Point (SPIP) and Hidden Markov Model (HMM) is proposed. Perceptually important point technology is firstly imported into rotating machine fault diagnosis; it is applied to compress the original time-series into PIP series, which can depict the overall movement shape of original time series. The PIP series is transformed into symbolic series that will serve as feature series for HMM, Genetic Algorithm is used to optimize the symbolic space partition scheme. The Hidden Markov Model is then employed for fault classification. An experiment involves four operating conditions is applied to validate the proposed method. The results show that the fault classification accuracy of the proposed method reaches 99.625% when each testing sample only containing 250 points and the signal duration is 0.025 s. The proposed method could achieve good performance under poor information conditions.


Author(s):  
Mingyue Yu ◽  
Baodong Qiao ◽  
Xiangdong Ge ◽  
Zhongyan An

2020 ◽  
Vol 10 (21) ◽  
pp. 7712
Author(s):  
Ziqiang Pu ◽  
Diego Cabrera ◽  
René-Vinicio Sánchez ◽  
Mariela Cerrada ◽  
Chuan Li ◽  
...  

Data-driven machine learning techniques play an important role in fault diagnosis, safety, and maintenance of the industrial robotic manipulator. However, these methods require data that, more often that not, are hard to obtain, especially data collected from fault condition states and, without enough and appropriated (balanced) data, no acceptable performance should be expected. Generative adversarial networks (GAN) are receiving a significant interest, especially in the image analysis field due to their outstanding generative capabilities. This paper investigates whether or not GAN can be used as an oversampling tool to compensate for an unbalanced data set in an industrial manipulator fault diagnosis task. A comprehensive empirical analysis is performed taking into account six different scenarios for mitigating the unbalanced data, including classical under and oversampling (SMOTE) methods. In all of these, a wavelet packet transform is used for feature generation while a random forest is used for fault classification. Aspects such as loss functions, learning curves, random input distributions, data shuffling, and initial conditions were also considered. A non-parametric statistical test of hypotheses reveals that all GAN based fault-diagnosis outperforms both under and oversampling classical methods while, within GAN based methods, an average accuracy difference as high as 1.68% can be achieved.


2019 ◽  
Vol 31 (3) ◽  
pp. 035004 ◽  
Author(s):  
Dongfang Zhao ◽  
Shulin Liu ◽  
Dan Gu ◽  
Xin Sun ◽  
Lu Wang ◽  
...  

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