Multibody Dynamic Model of a Double Nut Preloaded Ball Screw Mechanism With Lubrication

2021 ◽  
Author(s):  
Antonio C. Bertolino ◽  
Stefano Mauro ◽  
Giovanni Jacazio ◽  
Massimo Sorli
Author(s):  
Antonio Carlo Bertolino ◽  
Stefano Mauro ◽  
Giovanni Jacazio ◽  
Massimo Sorli

Abstract Ball screws have been investigated by several researchers from a theoretical point of view because the intrinsic complexity of experimental investigation of these mechanisms. Most of the models developed so far have been developed in quasi-static conditions ignoring inertia terms and time variability of operating conditions. A detailed multibody dynamic model of a double nut preloaded ball screw is presented in this paper, taking into account the full dynamic of each subcomponent as well as the mutual interactions. A 3D contact model is introduced, considering Hertzian normal contact and a simplified friction model based on grease lubrication. This model takes into account the time variability of the operating conditions and it is suitable to be used for prognostic and model-based design approaches. The results of dynamic simulations in presence of backlash are presented to highlight the model’s capabilities.


2021 ◽  
Vol 157 ◽  
pp. 107632
Author(s):  
Mengtao Xu ◽  
Hongzhuang Zhang ◽  
Zhendong Liu ◽  
Changyou Li ◽  
Yimin Zhang ◽  
...  

2021 ◽  
Vol 28 (5) ◽  
pp. 1357-1376
Author(s):  
Bao-bao Qi ◽  
Qiang Cheng ◽  
Shun-lei Li ◽  
Zhi-feng Liu ◽  
Cong-bin Yang

Author(s):  
Lei Yu ◽  
Zhihua Zhao ◽  
Gexue Ren

In this paper, a multibody dynamic model is established to simulate the dynamics and control of moving web with its guiding system, where the term moving web is used to describe thin materials, which are manufactured and processed in a continuous, flexible strip form. In contrast with available researches based on Eulerian description and beam assumption, webs are described by Lagrangian formulation with the absolute nodal coordinate formulation (ANCF) plate element, which is based on Kirchhoff’s assumptions that material normals to the original reference surface remain straight and normal to the deformed reference surface, and the nonlinear elasticity theory that accounts for large displacement, large rotation, and large deformation. The rollers and guiding mechanism are modeled as rigid bodies. The distributed frictional contact forces between rollers and web are considered by Hertz contact model and are evaluated by Gauss quadrature. The proportional integral (PI) control law for web guiding is also embedded in the multibody model. A series of simulations on a typical web-guide system is carried out using the multibody dynamics approach for web guiding system presented in this study. System dynamical information, for example, lateral displacement, stress distribution, and driving moment for web guiding, are obtained from simulations. Parameter sensitivity analysis illustrates the effect of influence variables and effectiveness of the PI control law for lateral movement control of web that are verified under different gains. The present Lagrangian formulation of web element, i.e., ANCF element, is not only capable of describing the large movement and deformation but also easily adapted to capture the distributed contact forces between web and rollers. The dynamical behavior of the moving web can be accurately described by a small number of ANCF thin plate elements. Simulations carried out in this paper show that the present approach is an effective method to assess the design of web guiding system with easily available desktop computers.


2017 ◽  
Vol 133 ◽  
pp. 02007
Author(s):  
Nikolay Pavlov ◽  
Evgeni Sokolov ◽  
Mihail Dodov ◽  
Stoyan Stoyanov

Author(s):  
Huayuan Feng ◽  
Subhash Rakheja ◽  
Wen-Bin Shangguan

The drive shaft system with a tripod joint is known to cause lateral vibration in a vehicle due to the axial force generated by various contact pairs of the tripod joint. The magnitude of the generated axial force, however, is related to various operating factors of the drive shaft system in a complex manner. The generated axial force due to a drive shaft system with a tripod joint and a ball joint was experimentally characterized considering ranges of operational factors, namely, the input toque, the shaft rotational speed, the articulation angle, and the friction. The data were analyzed to establish an understanding of the operational factors on the generated axial force. Owing to the observed significant effects of all the factors, a multibody dynamic model of the drive shaft system was formulated for predicting generated axial force under different operating conditions. The model integrated the roller–track contact model and the velocity-based friction model. Based on a quasi-static finite element model, a new methodology was proposed for identifying the roller–track contact model parameters, namely, the contact stiffness and force index. To further enhance the calculation accuracy of the multibody dynamic model, a new methodology for identifying the friction model parameters and the force index was proposed by using the measured data. The validity of the model was demonstrated by comparing the model-predicted and measured magnitudes of generated axial force for the ranges of operating factors considered. The results showed that the generated axial force of the drive shaft system can be calculated more accurately and effectively by using the identified friction and contact parameters in the paper.


Author(s):  
Ali Farokhi Nejad ◽  
Giorgio Chiandussi ◽  
Vincenzo Solimine ◽  
Andrea Serra

The synchronizer mechanism represents the essential component in manual, automatic manual, and dual-clutch transmissions. This paper describes a multibody dynamic model for analysis of a synchronizer mechanism subjected to different operational conditions. The three-dimensional multi-dynamic model is developed to predict the dynamic response of synchronizer, especially for calculation of synchronization time. For the purpose of validation, three different synchronizers (single-cone, double-cone, and triple-cone synchronizers) were used on the test rig machine. For the purpose of synchronizing time estimation, an analytical formulation is proposed. The results of the analytical and multibody dynamic analyses were compared with the experimental data, showing a good agreement. The results of analytical and numerical approaches show that the predicted time of synchronization is more precise than previous works. A sensitivity analysis was performed on the single-cone synchronizer, and the effect of tolerance dimension on the dynamic behavior of the synchronizer was reported.


2013 ◽  
Vol 30 (4) ◽  
pp. 433-447 ◽  
Author(s):  
Cai Jin Yang ◽  
Di Feng Hong ◽  
Ge Xue Ren ◽  
Zhi Hua Zhao

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