Active Control Algorithms for the Control of Rotor Vibrations Using Hybrid Squeeze Film Dampers

2002 ◽  
Vol 124 (3) ◽  
pp. 598-607 ◽  
Author(s):  
A. El-Shafei

The hybrid squeeze film damper (HSFD) has proven itself to be an effective controlling device of vibration in rotating machinery. The critical stage in the development of the HSFD as an active vibration suppressant, is the development of the control algorithms for active control of rotor vibrations. This paper summarizes, evaluates, and compares the control algorithms for HSFD-supported rotors. Quantitative as well as qualitative measures of the effectiveness of the control algorithms are presented. The study includes the PID-type controllers, LQR, gain scheduling, adaptive and bang-bang controllers. The adaptive, gain scheduling, and nonlinear proportional controllers have proved to be quite effective in the active control of HSFD supported rotors, with impressive results.

Author(s):  
A. El-Shafei

The Hybrid Squeeze Film Damper (HSFD) has proven itself to be an effective controlling device of vibration in rotating machinery. The critical stage in the development of the HSFD as an active vibration suppressant, is the development of the control algorithms for active control of rotor vibrations. This paper summarizes, evaluates and compares the control algorithms for HSFD supported rotors. Quantitative as well as qualitative measures of the effectiveness of the control algorithms are presented. The study includes the PID-type controllers, LQR, gain scheduling, adaptive and bang-bang controllers. The adaptive, gain scheduling and nonlinear proportional controllers, have proved to be quite effective in the active control of HSFD supported rotors, with impressive results.


1993 ◽  
Vol 115 (2) ◽  
pp. 353-359 ◽  
Author(s):  
A. El-Shafei

A new concept for actively controlling high-speed rotating machinery is investigated both analyically and experimentally. The controlling mechanism consists of a hybrid squeeze film damper (patent pending) that can be adaptively controlled to change its characteristics according to the instructions of a controller. In an extreme case the hybrid damper can act as a long damper, which is shown to be effective in reducing the amplitude of vibration of rotating machinery. In the other extreme the hybrid damper acts as a short damper, which is shown to be effective in reducing the force transmitted to the support. In the long damper configuration the oil flow is circumferential, while in the short damper configuration the oil flow is predominantly axial. The hybrid damper is designed to operate in either the short or the long damper configuration by controlling the positions of two movable sealing rings. The hybrid damper was tested on a Bently Nevada Rotor Kit and it is shown experimentally that the long damper configuration is extremely efficient at controlling the amplitude of vibration and the short damper configuration reduces the force transmitted to the support.


Author(s):  
L. Moraru ◽  
T. G. Keith ◽  
F. Dimofte ◽  
S. Cioc ◽  
N. Ene ◽  
...  

Squeeze film dampers (SFD) are devices utilized to control the shafts of high-speed rotating machinery. A dual squeeze film damper (DSFD) consists of two squeeze film bearings that are separated by a sleeve, which is released when the rotor experiences abnormal operating conditions. In this part of our study of DSFD we analyze the case when both the inner and the outer oil films are active. We present computed and measured unbalance responses of a shaft supported in DSFD. The oil forces which are utilized in the calculation of the unbalance response are obtained from numerical solutions of the Reynolds equation. A finite-difference algorithm is utilized for solving the pressure equation within the calculation of the dynamic response of the shaft.


Author(s):  
A. El-Shafei

A new concept for actively controlling high speed rotating machinery is investigated both analytically and experimentally. The controlling mechanism consists of a hybrid squeeze film damper (patent pending) that can be adaptively controlled to change its characteristics according to the instructions of a controller. In an extreme case the hybrid damper can act as a long damper which is shown to be effective in reducing the amplitude of vibration of rotating machinery. In the other extreme the hybrid damper acts as a short damper which is shown to be effective in reducing the force transmitted to the support. In the long damper configuration the oil flow is circumferential, while in the short damper configuration the oil flow is predominantly axial. The hybrid damper is designed to operate in either of the short or the long damper configurations by controlling the positions of two movable sealing rings. The hybrid damper was tested on a Bently Nevada Rotor Kit and it is shown experimentally that the long damper configuration is extremely efficient at controlling the amplitude of vibration and the short damper configuration reduces the force transmitted to the support.


Author(s):  
L. Moraru ◽  
F. Dimofte ◽  
S. Cioc ◽  
T. G. Keith ◽  
D. P. Fleming

Squeeze film dampers (SFD) are devices utilized to control vibrations of the shafts of high-speed rotating machinery. A dual squeeze film damper (DSFD) consists of two squeeze film bearings that are separated by a sleeve, which is released when the rotor experiences abnormal operating conditions. In this part of our study of DSFD we analyze the case when both the inner and the outer oil films are active and the separating sleeve is supported by a squirrel cage. Numerical results are compared with the experimental data.


Author(s):  
Young-Tai Choi ◽  
Norman M. Wereley ◽  
Gregory J. Hiemenz

Novel semi-active vibration controllers are developed in this study for magnetorheological (MR) fluid-based vibration control systems, including: (1) a band-pass frequency shaped semi-active control algorithm, (2) a narrow-band frequency shaped semi-active control algorithm. These semi-active vibration control algorithms designed without resorting to the implementation of an active vibration control algorithms upon which is superposed the energy dissipation constraint. These new Frequency Shaped Semi-active Control (FSSC) algorithms require neither an accurate damper (or actuator) model, nor system identification of damper model parameters for determining control current input. In the design procedure for the FSSC algorithms, the semi-active MR damper is not treated as an active force producing actuator, but rather is treated in the design process as a semi-active dissipative device. The control signal from the FSSC algorithms is a control current, and not a control force as is typically done for active controllers. In this study, two FSSC algorithms are formulated and performance of each is assessed via simulation. Performance of the FSSC vibration controllers is evaluated using a single-degree-of-freedom (DOF) MR fluid-based engine mount system. To better understand the control characteristics and advantages of the two FSSC algorithms, the vibration mitigation performance of a semi-active skyhook control algorithm, which is the classical semi-active controller used in base excitation problems, is compared to the two FSSC algorithms.


2019 ◽  
Vol 254 ◽  
pp. 08005 ◽  
Author(s):  
Petr Ferfecki ◽  
Jaroslav Zapoměl ◽  
Marek Gebauer ◽  
Václav Polreich ◽  
Jiří Křenek

Rotor vibration attenuation is achieved with damping devices which work on different, often mutually coupled, physical principles. Squeeze film dampers are damping devices that have been widely used in rotordynamic applications. A new concept of a 5-segmented integral squeeze film damper, in which a flexure pivot tilting pad journal bearing is integrated, was investigated. The damper is studied for the eccentric position between the outer and inner ring of the squeeze film land. The ANSYS CFX software was used for solving the pressure and velocity distribution. The development of the complex three-dimensional computational fluid dynamics model of the squeeze film damper, learning more about the effect of the forces in the damper, and the knowledge about the behaviour of the flow are the principal contributions of this article.


Author(s):  
J. W. Lund ◽  
A. J. Smalley ◽  
J. A. Tecza ◽  
J. F. Walton

Squeeze-film dampers are commonly used in gas turbine engines and have been applied successfully in a great many new designs, and also as retrofits to older engines. Of the mechanical components in gas turbines, squeeze-film dampers are the least understood. Their behavior is nonlinear and strongly coupled to the dynamics of the rotor systems on which they are installed. The design of these dampers is still largely empirical, although they have been the subject of a large number of past investigations. To describe recent analytical and experimental work in squeeze-film damper technology, two papers are planned. This abstract outlines the first paper, Part 1, which concerns itself with squeeze-film damper analysis. This paper will describe an analysis method and boundary conditions which have been developed recently for modelling dampers, and in particular, will cover the treatment of finite length, feed and drain holes and fluid inertia effects, the latter having been shown recently to be of great importance in predicting rotor system behavior. A computer program that solves the Reynolds equation for the above conditions will be described and sample calculation results presented.


2002 ◽  
Vol 124 (2) ◽  
pp. 198-208 ◽  
Author(s):  
Chieh-Li Chen ◽  
Her-Terng Yau ◽  
Yunhua Li

The hybrid squeeze-film damper bearing with active control is proposed in this paper. The pressure distribution and the dynamics of a rigid rotor supported by such bearing are studied. A PD (proportional-plus-derivative) controller is used to stabilize the rotor-bearing system. Numerical results show that, due to the nonlinear factors of oil film force, the trajectory of the rotor demonstrates a complex dynamics with rotational speed ratio s. Poincare´ maps, bifurcation diagrams, and power spectra are used to analyze the behavior of the rotor trajectory in the horizontal and vertical directions under different operating conditions. The maximum Lyapunov exponent and fractal dimension concepts are used to determine if the system is in a state of chaotic motion. Numerical results show that the maximum Lyapunov exponent of this system is positive and the dimension of the rotor trajectory is fractal at the nondimensional speed ratio s=3.0, which indicate that the rotor trajectory is chaotic under such operation condition. In order to avoid the nonsynchronous chaotic vibrations, an increased proportional gain is applied to control this system. It is shown that the rotor trajectory will leave chaotic motion to periodic motion in the steady state under control action.


Author(s):  
Zenglin Guo ◽  
Toshio Hirano ◽  
R. Gordon Kirk

The traditional method for bearing and damper analysis usually involves a development of rather complicated numerical calculation programs that may just focus on a simplified and specific physical model. The application of the general CFD codes may make this analysis available and effective where complex flow geometries are involved or when more detailed solutions are needed. In this study, CFX-TASCflow is employed to simulate various fixed geometry fluid-film bearing and damper designs. Some of the capabilities in CFX-TASCflow are applied to simulate the pressure field and calculate the static and dynamic characteristics of hydrodynamic, hydrostatic and hybrid bearings as well as squeeze film dampers. The comparison between the CFD analysis and current computer programs used in industry has been made. The results show reasonable agreement in general. Some of possible reasons for the differences are discussed. It leaves room for further investigation and improvement on the methods of computation.


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