Measurements and Predictions of Heat Transfer on Rotor Blades in a Transonic Turbine Cascade

2004 ◽  
Vol 126 (1) ◽  
pp. 110-121 ◽  
Author(s):  
Paul W. Giel ◽  
Robert J. Boyle ◽  
Ronald S. Bunker

Detailed heat transfer measurements and predictions are given for a power generation turbine rotor with 127 deg of nominal turning and an axial chord of 130 mm. Data were obtained for a set of four exit Reynolds numbers comprised of the facility maximum point of 2.50×106, as well as conditions which represent 50%, 25%, and 15% of this maximum condition. Three ideal exit pressure ratios were examined including the design point of 1.443, as well as conditions which represent −25% and +20% of the design value. Three inlet flow angles were examined including the design point and ±5deg off-design angles. Measurements were made in a linear cascade with highly three-dimensional blade passage flows that resulted from the high flow turning and thick inlet boundary layers. Inlet turbulence was generated with a blown square bar grid. The purpose of the work is the extension of three-dimensional predictive modeling capability for airfoil external heat transfer to engine specific conditions including blade shape, Reynolds numbers, and Mach numbers. Data were obtained by a steady-state technique using a thin-foil heater wrapped around a low thermal conductivity blade. Surface temperatures were measured using calibrated liquid crystals. The results show the effects of strong secondary vortical flows, laminar-to-turbulent transition, and also show good detail in the stagnation region.

Author(s):  
Paul W. Giel ◽  
Robert J. Boyle ◽  
Ronald S. Bunker

Detailed heat transfer measurements and predictions are given for a power generation turbine rotor with 127 deg of nominal turning and an axial chord of 130 mm. Data were obtained for a set of four exit Reynolds numbers comprised of the facility maximum point of 2.50 × 106, as well as conditions which represent 50%, 25%, and 15% of this maximum condition. Three ideal exit pressure ratios were examined including the design point of 1.443, as well as conditions which represent −25% and +20% of the design value. Three inlet flow angles were examined including the design point and ±5 deg off-design angles. Measurements were made in a linear cascade with highly three-dimensional blade passage flows that resulted from the high flow turning and thick inlet boundary layers. Inlet turbulence was generated with a blown square bar grid. The purpose of the work is the extension of three-dimensional predictive modeling capability for airfoil external heat transfer to engine specific conditions including blade shape, Reynolds numbers, and Mach numbers. Data were obtained by a steady-state technique using a thin-foil heater wrapped around a low thermal conductivity blade. Surface temperatures were measured using calibrated liquid crystals. The results show the effects of strong secondary vortical flows, laminar-to-turbulent transition, and also show good detail in the stagnation region.


Author(s):  
Paul W. Giel ◽  
Ronald S. Bunker ◽  
G. James Van Fossen ◽  
Robert J. Boyle

Detailed heat transfer measurements and predictions are given for a power generation turbine rotor with 129 deg of nominal turning and an axial chord of 137 mm. Data were obtained for a set of four exit Reynolds numbers comprised of the design point of 628,000, −20%, +20%, and +40%. Three ideal exit pressure ratios were examined including the design point of 1:378, −10%, and +10%. Inlet incidence angles of 0 deg and ±2 deg were also examined. Measurements were made in a linear cascade with highly three-dimensional blade passage flows that resulted from the high flow turning and thick inlet boundary layers. Inlet turbulence was generated with a blown square bar grid. The purpose of the work is the extension of three-dimensional predictive modeling capability for airfoil external heat transfer to engine specific conditions including blade shape, Reynolds numbers, and Mach numbers. Data were obtained by a steady-state technique using a thin-foil heater wrapped around a low thermal conductivity blade. Surface temperatures were measured using calibrated liquid crystals. The results show the effects of strong secondary vortical flows, laminar-to-turbulent transition, and also show good detail in the stagnation region.


Author(s):  
P. W. Giel ◽  
G. J. Van Fossen ◽  
R. J. Boyle ◽  
D. R. Thurman ◽  
K. C. Civinskas

Detailed heat transfer measurementa and predictions are given for a turbine rotor with 136° of turning and an axial chord of 12.7 cm. Data were obtained for inlet Reynolds numbers of 0.5 and 1.0 × 106, for isentropic exit Mach numbers of 1.0 and 1.3, and for inlet turbulence intensities of 0.25% and 7.0%. Measurements were made in a linear cascade having a highly three-dimensional flow field resulting from thick inlet boundary layers. The purpose of the work is to provide benchmark quality data for three-dimensional CFD code and model verification. Data were obtained by a steady-state technique using a heated, isothermal blade. Heat fluxes were determined from a calibrated resistance layer in conjunction with a surface temperature measured by calibrated liquid crystals. The results show the effects of strong secondary vortical flows, laminar-to-turbulent transition, shock impingement, and increased inlet turbulence on the surface heat transfer.


1984 ◽  
Vol 106 (3) ◽  
pp. 661-667 ◽  
Author(s):  
R. J. Clifford ◽  
W. D. Morris ◽  
S. P. Harasgama

This paper presents a selection of experimental results that examines the influence of orthogonal-mode rotation on local and mean heat transfer in a triangular-sectioned duct with potential application to cooled turbine rotor blades. It is shown that Coriolis acceleration can have a beneficial influence on mean heat transfer relative to the nonrotating case at the lower range of turbulent pipe flow Reynolds numbers studied. Also, rotational buoyancy has been shown to have a noticeable effect over this same Reynolds number range in that progressively increasing buoyancy brings about an attendant reduction in heat transfer. As the Reynolds numbers are increased, say, beyond 30,000, buoyancy effects were found to have little influence on mean heat transfer over the speed range covered. Local axial variations in heat transfer along the duct were also measured, and severe reductions in local heat transfer were detected under certain operating circumstances.


1996 ◽  
Vol 118 (2) ◽  
pp. 307-313 ◽  
Author(s):  
A. A. Ameri ◽  
A. Arnone

The effect of transition modeling on the heat transfer predictions from rotating turbine blades was investigated. Three-dimensional computations using a Reynolds-averaged Navier–Stokes code were performed. The code utilized the Baldwin–Lomax algebraic turbulence model, which was supplemented with a simple algebraic model for transition. The heat transfer results obtained on the blade surface and the hub endwall were compared with experimental data for two Reynolds numbers and their corresponding rotational speeds. The prediction of heat transfer on the blade surfaces was found to improve with the inclusion of the transition length model and wake-induced transition effects over the simple abrupt transition model.


Author(s):  
Ali A. Ameri ◽  
Andrea Arnone

The effect of transition modeling on the heat transfer predictions from rotating turbine blades was investigated. Three-dimensional computations using a Reynolds-averaged Navier-Stokes code were performed. The code utilized the Baldwin-Lomax algebraic turbulence model which was supplemented with a simple algebraic model for transition. The heat transfer results obtained on the blade surface and the hub end wall were compared with experimental data for two Reynolds numbers and their corresponding rotational speeds. The prediction of heat transfer on the blade surfaces was found to improve with the inclusion of the transition length model and wake induced transition effects over the simple abrupt transition model.


Author(s):  
Karen L. Gundy-Burlet ◽  
Daniel J. Dorney

Experimental data have shown that combustor temperature non-uniformities can lead to pressure side burning on first-stage turbine rotor blades. Although most modern turbines operate in an environment with significant heat transfer, the majority of hot streak experiments and simulations during the last decade have assumed adiabatic flow. This assumption can cause errors in the prediction of turbine cooling requirements. In the present investigation, three-dimensional unsteady Navier-Stokes simulations have been performed for a 1-1/2 stage high-pressure turbine geometry operating in subsonic flow. Combustor hot streaks and heat transfer effects at the airfoil surfaces were included in the simulations. The predicted aerodynamic (pressure) data shows close agreement with the available experimental data. The predicted heat flux results agree with experimental observations.


1988 ◽  
Vol 110 (1) ◽  
pp. 44-50 ◽  
Author(s):  
S. P. Harasgama ◽  
W. D. Morris

This paper reports on the influence of Coriolis-induced secondary flow and centripetal buoyancy on the heat transfer within typical turbine rotor blade cooling passages. The experimental results indicate that for through-flow Reynolds numbers up to 30,000 increasing rotational speed tends to increase the mean levels of heat transfer relative to the stationary case when the flow is radially outward. This trend is reversed when the flow is radially inward. Increasing centripetal buoyancy for radially outward flow tends to decrease the mean level of heat transfer and in some cases these levels fall below the equivalent stationary values. When the flow is radially inward, increasing centripetal buoyancy generally results in an increase in mean heat transfer, and in this case increasing buoyancy tends to increase the leading (suction) side heat transfer while reducing it on the trailing (pressure) side. Original correlations proposed by Morris et al. for leading side heat transfer in a circular duct are shown to hold for triangular and square ducts when the hydraulic diameter concept is used.


Author(s):  
W D Morris

This paper describes a new research facility designed to study the effect of rotation on heat transfer in the cooling channels of gas turbine rotor blades. Rotation influences cooling performance via secondary flows generated because of Coriolis forces and centripetal buoyancy. The resulting complex three-dimensional flow creates asymmetric heat transfer over the channel surface. The research facility has been designed to permit experiments to be undertaken that are near to actual engine conditions. The paper includes details of the design philosophy, construction and commissioning of the facility, together with a selection of experimental data.


2011 ◽  
Vol 669 ◽  
pp. 64-89 ◽  
Author(s):  
JAN G. WISSINK ◽  
WOLFGANG RODI

The effect of an incoming wake on the flow around and heat transfer from the stagnation region of a circular cylinder was studied using direct numerical simulations (DNSs). Four simulations were carried out at a Reynolds number (based on free-stream velocity and cylinder diameterD) ofReD= 13200: one two-dimensional (baseline) simulation and three three-dimensional simulations. The three-dimensional simulations comprised a baseline simulation with a uniform incoming velocity field, a simulation in which realistic wake data – generated in a separate precursor DNS – were introduced at the inflow plane and, finally, a simulation in which the turbulent fluctuations were removed from the incoming wake in order to study the effect of the mean velocity deficit on the heat transfer in the stagnation region. In the simulation with realistic wake data, the incoming wake still exhibited the characteristic meandering behaviour of a near-wake. When approaching the regions immediately above and below the stagnation line of the cylinder, the vortical structures from the wake were found to be significantly stretched by the strongly accelerating wall-parallel (circumferential) flow into elongated vortex tubes that became increasingly aligned with the direction of flow. As the elongated streamwise vortical structures impinge on the stagnation region, on one side they transport cool fluid towards the heated cylinder, while on the other side hot fluid is transported away from the cylinder towards the free stream, thereby increasing the heat transfer. The DNS results are compared with various semi-empirical correlations for predicting the augmentation of heat transfer due to free-stream turbulence.


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