The Influence of Rotation on the Heat Transfer Characteristics of Circular, Triangular, and Square-Sectioned Coolant Passages of Gas Turbine Rotor Blades

1988 ◽  
Vol 110 (1) ◽  
pp. 44-50 ◽  
Author(s):  
S. P. Harasgama ◽  
W. D. Morris

This paper reports on the influence of Coriolis-induced secondary flow and centripetal buoyancy on the heat transfer within typical turbine rotor blade cooling passages. The experimental results indicate that for through-flow Reynolds numbers up to 30,000 increasing rotational speed tends to increase the mean levels of heat transfer relative to the stationary case when the flow is radially outward. This trend is reversed when the flow is radially inward. Increasing centripetal buoyancy for radially outward flow tends to decrease the mean level of heat transfer and in some cases these levels fall below the equivalent stationary values. When the flow is radially inward, increasing centripetal buoyancy generally results in an increase in mean heat transfer, and in this case increasing buoyancy tends to increase the leading (suction) side heat transfer while reducing it on the trailing (pressure) side. Original correlations proposed by Morris et al. for leading side heat transfer in a circular duct are shown to hold for triangular and square ducts when the hydraulic diameter concept is used.

Author(s):  
O. Popp ◽  
D. E. Smith ◽  
J. V. Bubb ◽  
H. C. Grabowski ◽  
T. E. Diller ◽  
...  

This paper reports on an investigation of the heat transfer on the suction side of a transonic film cooled turbine rotor blade in a linear cascade. Heat transfer coefficient and film effectiveness are first determined for steady conditions. The unsteady effects of a passing shock on the heat transfer are then investigated. The film cooling pattern used is a showerhead design with three rows on the suction side, one row at the stagnation point and two rows on the pressure side. The experiments were performed at engine representative temperature and pressure ratios using air as coolant. Heat transfer measurements are obtained using a Heat Flux Microsensor, and surface temperature is monitored with a surface thermocouple. Static pressure is monitored with a Kulite pressure transducer. The shock emerging from the trailing edge of the NGV and impinging on the rotor blades is modeled by passing a shock wave along the leading edges of the cascade blades. The steady-state heat transfer coefficient is 8% higher with film cooling than without film cooling. Shock heating of the freestream flow is determined to be the major contribution to the unsteady variation of heat flux, leading to an increase of about 30°C to 35°C in recovery temperature and adiabatic wall temperature.


2021 ◽  
Author(s):  
Yaomin Zhao ◽  
Richard D. Sandberg

Abstract We present the first wall-resolved high-fidelity simulations of high-pressure turbine (HPT) stages at engine-relevant conditions. A series of cases have been performed to investigate the effects of varying Reynolds numbers and inlet turbulence on the aerothermal behavior of the stage. While all of the cases have similar mean pressure distribution, the cases with higher Reynolds number show larger amplitude wall shear stress and enhanced heat fluxes around the vane and rotor blades. Moreover, higher-amplitude turbulence fluctuations at the inlet enhance heat transfer on the pressure-side and induce early transition on the suction-side of the vane, although the rotor blade boundary layers are not significantly affected. In addition to the time-averaged results, phase-lock averaged statistics are also collected to characterize the evolution of the stator wakes in the rotor passages. It is shown that the stretching and deformation of the stator wakes is dominated by the mean flow shear, and their interactions with the rotor blades can significantly intensify the heat transfer on the suction side. For the first time, the recently proposed entropy analysis has been applied to phase-lock averaged flow fields, which enables a quantitative characterization of the different mechanisms responsible for the unsteady losses of the stages. The results indicate that the losses related to the evolution of the stator wakes is mainly caused by the turbulence production, i.e. the direct interaction between the wake fluctuations and the mean flow shear through the rotor passages.


2004 ◽  
Vol 126 (1) ◽  
pp. 110-121 ◽  
Author(s):  
Paul W. Giel ◽  
Robert J. Boyle ◽  
Ronald S. Bunker

Detailed heat transfer measurements and predictions are given for a power generation turbine rotor with 127 deg of nominal turning and an axial chord of 130 mm. Data were obtained for a set of four exit Reynolds numbers comprised of the facility maximum point of 2.50×106, as well as conditions which represent 50%, 25%, and 15% of this maximum condition. Three ideal exit pressure ratios were examined including the design point of 1.443, as well as conditions which represent −25% and +20% of the design value. Three inlet flow angles were examined including the design point and ±5deg off-design angles. Measurements were made in a linear cascade with highly three-dimensional blade passage flows that resulted from the high flow turning and thick inlet boundary layers. Inlet turbulence was generated with a blown square bar grid. The purpose of the work is the extension of three-dimensional predictive modeling capability for airfoil external heat transfer to engine specific conditions including blade shape, Reynolds numbers, and Mach numbers. Data were obtained by a steady-state technique using a thin-foil heater wrapped around a low thermal conductivity blade. Surface temperatures were measured using calibrated liquid crystals. The results show the effects of strong secondary vortical flows, laminar-to-turbulent transition, and also show good detail in the stagnation region.


1984 ◽  
Vol 106 (3) ◽  
pp. 661-667 ◽  
Author(s):  
R. J. Clifford ◽  
W. D. Morris ◽  
S. P. Harasgama

This paper presents a selection of experimental results that examines the influence of orthogonal-mode rotation on local and mean heat transfer in a triangular-sectioned duct with potential application to cooled turbine rotor blades. It is shown that Coriolis acceleration can have a beneficial influence on mean heat transfer relative to the nonrotating case at the lower range of turbulent pipe flow Reynolds numbers studied. Also, rotational buoyancy has been shown to have a noticeable effect over this same Reynolds number range in that progressively increasing buoyancy brings about an attendant reduction in heat transfer. As the Reynolds numbers are increased, say, beyond 30,000, buoyancy effects were found to have little influence on mean heat transfer over the speed range covered. Local axial variations in heat transfer along the duct were also measured, and severe reductions in local heat transfer were detected under certain operating circumstances.


1996 ◽  
Vol 118 (2) ◽  
pp. 307-313 ◽  
Author(s):  
A. A. Ameri ◽  
A. Arnone

The effect of transition modeling on the heat transfer predictions from rotating turbine blades was investigated. Three-dimensional computations using a Reynolds-averaged Navier–Stokes code were performed. The code utilized the Baldwin–Lomax algebraic turbulence model, which was supplemented with a simple algebraic model for transition. The heat transfer results obtained on the blade surface and the hub endwall were compared with experimental data for two Reynolds numbers and their corresponding rotational speeds. The prediction of heat transfer on the blade surfaces was found to improve with the inclusion of the transition length model and wake-induced transition effects over the simple abrupt transition model.


Author(s):  
Ali A. Ameri ◽  
Andrea Arnone

The effect of transition modeling on the heat transfer predictions from rotating turbine blades was investigated. Three-dimensional computations using a Reynolds-averaged Navier-Stokes code were performed. The code utilized the Baldwin-Lomax algebraic turbulence model which was supplemented with a simple algebraic model for transition. The heat transfer results obtained on the blade surface and the hub end wall were compared with experimental data for two Reynolds numbers and their corresponding rotational speeds. The prediction of heat transfer on the blade surfaces was found to improve with the inclusion of the transition length model and wake induced transition effects over the simple abrupt transition model.


Author(s):  
Paul W. Giel ◽  
Robert J. Boyle ◽  
Ronald S. Bunker

Detailed heat transfer measurements and predictions are given for a power generation turbine rotor with 127 deg of nominal turning and an axial chord of 130 mm. Data were obtained for a set of four exit Reynolds numbers comprised of the facility maximum point of 2.50 × 106, as well as conditions which represent 50%, 25%, and 15% of this maximum condition. Three ideal exit pressure ratios were examined including the design point of 1.443, as well as conditions which represent −25% and +20% of the design value. Three inlet flow angles were examined including the design point and ±5 deg off-design angles. Measurements were made in a linear cascade with highly three-dimensional blade passage flows that resulted from the high flow turning and thick inlet boundary layers. Inlet turbulence was generated with a blown square bar grid. The purpose of the work is the extension of three-dimensional predictive modeling capability for airfoil external heat transfer to engine specific conditions including blade shape, Reynolds numbers, and Mach numbers. Data were obtained by a steady-state technique using a thin-foil heater wrapped around a low thermal conductivity blade. Surface temperatures were measured using calibrated liquid crystals. The results show the effects of strong secondary vortical flows, laminar-to-turbulent transition, and also show good detail in the stagnation region.


Author(s):  
Anil K. Tolpadi ◽  
Michael E. Crawford

The heat transfer and aerodynamic performance of turbine airfoils are greatly influenced by the gas side surface finish. In order to operate at higher efficiencies and to have reduced cooling requirements, airfoil designs require better surface finishing processes to create smoother surfaces. In this paper, three different cast airfoils were analyzed: the first airfoil was grit blasted and codep coated, the second airfoil was tumbled and aluminide coated, and the third airfoil was polished further. Each of these airfoils had different levels of roughness. The TEXSTAN boundary layer code was used to make predictions of the heat transfer along both the pressure and suction sides of all three airfoils. These predictions have been compared to corresponding heat transfer data reported earlier by Abuaf et al. (1997). The data were obtained over a wide range of Reynolds numbers simulating typical aircraft engine conditions. A three-parameter full-cone based roughness model was implemented in TEXSTAN and used for the predictions. The three parameters were the centerline average roughness, the cone height and the cone-to-cone pitch. The heat transfer coefficient predictions indicated good agreement with the data over most Reynolds numbers and for all airfoils-both pressure and suction sides. The transition location on the pressure side was well predicted for all airfoils; on the suction side, transition was well predicted at the higher Reynolds numbers but was computed to be somewhat early at the lower Reynolds numbers. Also, at lower Reynolds numbers, the heat transfer coefficients were not in very good agreement with the data on the suction side.


1999 ◽  
Vol 121 (3) ◽  
pp. 558-568 ◽  
Author(s):  
M. B. Kang ◽  
A. Kohli ◽  
K. A. Thole

The leading edge region of a first-stage stator vane experiences high heat transfer rates, especially near the endwall, making it very important to get a better understanding of the formation of the leading edge vortex. In order to improve numerical predictions of the complex endwall flow, benchmark quality experimental data are required. To this purpose, this study documents the endwall heat transfer and static pressure coefficient distribution of a modern stator vane for two different exit Reynolds numbers (Reex = 6 × 105 and 1.2 × 106). In addition, laser-Doppler velocimeter measurements of all three components of the mean and fluctuating velocities are presented for a plane in the leading edge region. Results indicate that the endwall heat transfer, pressure distribution, and flowfield characteristics change with Reynolds number. The endwall pressure distributions show that lower pressure coefficients occur at higher Reynolds numbers due to secondary flows. The stronger secondary flows cause enhanced heat transfer near the trailing edge of the vane at the higher Reynolds number. On the other hand, the mean velocity, turbulent kinetic energy, and vorticity results indicate that leading edge vortex is stronger and more turbulent at the lower Reynolds number. The Reynolds number also has an effect on the location of the separation point, which moves closer to the stator vane at lower Reynolds numbers.


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