Surface Roughness Effects on External Heat Transfer of a HP Turbine Vane

2005 ◽  
Vol 127 (1) ◽  
pp. 200-208 ◽  
Author(s):  
M. Stripf ◽  
A. Schulz ◽  
S. Wittig
Keyword(s):  
Heat Transfer ◽  
Boundary Layer ◽  
Surface Roughness ◽  
Turbulent Boundary Layer ◽  
Full Range ◽  
Reynolds Numbers ◽  
External Heat ◽  
Reference Surface ◽  
External Heat Transfer ◽  
Turbine Vane

External heat transfer measurements on a highly loaded turbine vane with varying surface roughness are presented. The investigation comprises nine different roughness configurations and a smooth reference surface. The rough surfaces consist of evenly spaced truncated cones with varying height, diameter, and distance, thus covering the full range of roughness Reynolds numbers in the transitionally and fully rough regimes. Measurements for each type of roughness are conducted at several freestream turbulence levels (Tu1=4% to 8.8%) and Reynolds numbers, hereby quantifying their combined effect on heat transfer and laminar-turbulent transition. In complementary studies a trip wire is used on the suction side in order to fix the transition location close to the stagnation point, thereby allowing a deeper insight into the effect of roughness on the turbulent boundary layer. The results presented show a strong influence of roughness on the onset of transition even for the smallest roughness Reynolds numbers. Heat transfer coefficients in the turbulent boundary layer are increased by up to 50% when compared to the smooth reference surface.

Surface Roughness Effects on External Heat Transfer of a HP Turbine Vane

2004 ◽  
Author(s):  
M. Stripf ◽  
A. Schulz ◽  
S. Wittig
Keyword(s):  
Heat Transfer ◽  
Boundary Layer ◽  
Surface Roughness ◽  
Turbulent Boundary Layer ◽  
Full Range ◽  
Reynolds Numbers ◽  
External Heat ◽  
Reference Surface ◽  
External Heat Transfer ◽  
Turbine Vane

External heat transfer measurements on a highly loaded turbine vane with varying surface roughness are presented. The investigation comprises nine different roughness configurations and a smooth reference surface. The rough surfaces consist of evenly spaced truncated cones with varying height, diameter and distance, thus covering the full range of roughness Reynolds numbers in the transitionally and fully rough regimes. Measurements for each type of roughness are conducted at several freestream turbulence levels (Tul = 4% to 8.8%) and Reynolds numbers, hereby quantifying their combined effect on heat transfer and laminar-turbulent transition. In complementary studies a trip wire is used on the suction side in order to fix the transition location close to the stagnation point, thereby allowing a deeper insight into the effect of roughness on the turbulent boundary layer. The results presented show a strong influence of roughness on the onset of transition even for the smallest roughness Reynolds numbers. Heat transfer coefficients in the turbulent boundary layer are increased by up to 50% when compared to the smooth reference surface.

Experimental Study of Surface Roughness Effects on a Turbine Airfoil in a Linear Cascade— Part I: External Heat Transfer

2011 ◽  
Vol 134 (4) ◽  
Author(s):  
M. Lorenz ◽  
A. Schulz ◽  
H.-J. Bauer
Keyword(s):  
Heat Transfer ◽  
Boundary Layer ◽  
Experimental Study ◽  
Surface Roughness ◽  
Turbine Blade ◽  
Rough Surfaces ◽  
External Heat ◽  
Roughness Height ◽  
Roughness Effects ◽  
External Heat Transfer

The present experimental study is part of a comprehensive heat transfer analysis on a highly loaded low pressure turbine blade and endwall with varying surface roughness. Whereas a former paper (Lorenz et al., 2009, “An Experimental Study of Airfoil and Endwall Heat Transfer in a Linear Turbine Blade Cascade—Secondary Flow and Surface Roughness Effects,” International Symposium on Heat Transfer in Gas Turbine Systems, Aug. 9–14, Antalya, Turkey) focused on full span heat transfer of a smooth airfoil and surface roughness effects on the endwall, in this work further measurements at the airfoil midspan with different deterministic surface roughness are considered. Part I investigates the external heat transfer enhancement due to rough surfaces, whereas part II focuses on surface roughness effects on aerodynamic losses. A set of different arrays of deterministic roughness is investigated in these experiments, varying the height and eccentricity of the roughness elements, showing the combined influence of roughness height and anisotropy of the rough surfaces on laminar to turbulent transition and the turbulent boundary layer as well as boundary layer separation on the pressure and suction side. It is shown that, besides the known effect of roughness height, eccentricity of roughness plays a major role in the onset of transition and the turbulent heat transfer. The experiments are conducted at several freestream turbulence levels (Tu1=1.4–10.1%) and different Reynolds numbers.

Experimental Study of Surface Roughness Effects on a Turbine Airfoil in a Linear Cascade: Part I—External Heat Transfer

2010 ◽  
Author(s):  
M. Lorenz ◽  
A. Schulz ◽  
H.-J. Bauer
Keyword(s):  
Heat Transfer ◽  
Boundary Layer ◽  
Experimental Study ◽  
Surface Roughness ◽  
Rough Surfaces ◽  
External Heat ◽  
Roughness Height ◽  
Heat Transfer Analysis ◽  
Roughness Effects ◽  
External Heat Transfer

The present experimental study is part of a comprehensive heat transfer analysis on a highly loaded low pressure turbine blade and endwall with varying surface roughness. Whereas a former paper [1] focused on full span heat transfer of a smooth airfoil and surface roughness effects on the endwall, in this work further measurements at the airfoil midspan with different deterministic surface roughness are considered. Part I investigates the external heat transfer enhancement due to rough surfaces whereas part II focuses on surface roughness effects on aerodynamic losses. A set of different arrays of deterministic roughness is investigated in these experiments, varying the height and eccentricity of the roughness elements, showing the combined influence of roughness height and anisotropy of the rough surfaces on laminar to turbulent transition and the turbulent boundary layer as well as boundary layer separation on the pressure and suction side. It is shown that — besides the known effect of roughness height — eccentricity of roughness plays a major role in the onset of transition and the turbulent heat transfer. The experiments are conducted at several free-stream turbulence levels (Tu1 = 1.4% to 10.1%) and different Reynolds numbers.

An Experimental Study of Turbine Vane Heat Transfer With Leading Edge and Downstream Film Cooling

1990 ◽  
Vol 112 (3) ◽  
pp. 477-487 ◽  
Author(s):  
N. V. Nirmalan ◽  
L. D. Hylton
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Film Cooling ◽  
Pressure Ratio ◽  
Leading Edge ◽  
External Heat ◽  
Gas Temperature ◽  
Temperature Ratio ◽  
External Heat Transfer ◽  
Turbine Vane

This paper presents the effects of downstream film cooling, with and without leading edge showerhead film cooling, on turbine vane external heat transfer. Steady-state experimental measurements were made in a three-vane, linear, two-dimensional cascade. The principal independent parameters—Mach number, Reynolds number, turbulence, wall-to-gas temperature ratio, coolant-to-gas temperature ratio, and coolant-to-gas pressure ratio—were maintained over ranges consistent with actual engine conditions. The test matrix was structured to provide an assessment of the independent influence of parameters of interest, namely, exit Mach number, exit Reynolds number, coolant-to-gas temperature ratio, and coolant-to-gas pressure ratio. The vane external heat transfer data obtained in this program indicate that considerable cooling benefits can be achieved by utilizing downstream film cooling. The downstream film cooling process was shown to be a complex interaction of two competing mechanisms. The thermal dilution effect, associated with the injection of relatively cold fluid, results in a decrease in the heat transfer to the airfoil. Conversely, the turbulence augmentation, produced by the injection process, results in increased heat transfer to the airfoil. The data presented in this paper illustrate the interaction of these variables and should provide the airfoil designer and computational analyst with the information required to improve heat transfer design capabilities for film-cooled turbine airfoils.

A Model for High-Reynolds-Number Flow Past Rough-Walled Circular Cylinders

1977 ◽  
Vol 99 (3) ◽  
pp. 486-493 ◽  
Author(s):  
O. Gu¨ven ◽  
V. C. Patel ◽  
C. Farell
Keyword(s):  
Boundary Layer ◽  
Surface Roughness ◽  
Circular Cylinder ◽  
Turbulent Boundary Layer ◽  
Pressure Coefficient ◽  
Empirical Relation ◽  
Reynolds Numbers ◽  
Boundary Layer Separation ◽  
Circular Cylinders ◽  
Mean Flow

A simple analytical model for two-dimensional mean flow at very large Reynolds numbers around a circular cylinder with distributed roughness is presented and the results of the theory are compared with experiment. The theory uses the wake-source potential-flow model of Parkinson and Jandali together with an extension to the case of rough-walled circular cylinders of the Stratford-Townsend theory for turbulent boundary-layer separation. In addition, a semi-empirical relation between the base-pressure coefficient and the location of separation is used. Calculation of the boundary-layer development, needed as part of the theory, is accomplished using an integral method, taking into account the influence of surface roughness on the laminar boundary layer and transition as well as on the turbulent boundary layer. Good agreement with experiment is shown by the results of the theory. The significant effects of surface roughness on the mean-pressure distribution on a circular cylinder at large Reynolds numbers and the physical mechanisms giving rise to these effects are demonstrated by the model.

A Novel Transition-Sensitive Conjugate Methodology Applied to Turbine Vane Heat Transfer

2003 ◽  
Author(s):  
William D. York ◽  
D. Keith Walters ◽  
James H. Leylek
Keyword(s):  
Heat Transfer ◽  
Boundary Layer ◽  
Turbulent Boundary Layer ◽  
Conjugate Heat Transfer ◽  
Operating Conditions ◽  
Boundary Layer Transition ◽  
Airfoil Surface ◽  
New Model ◽  
Numerical Predictions ◽  
Turbine Vane

A documented numerical methodology for conjugate heat transfer was employed to predict the metal temperature of an internally-cooled gas turbine vane at realistic operating conditions. The conjugate heat transfer approach involves the simultaneous solution of the flow field (convection) and the conduction within the metal vane, allowing a solution of the complete heat transfer problem in a single simulation. This technique means better accuracy and faster turn-around time than the typical industry practice of multiple, decoupled solutions. In the present simulations, the solid and fluid zones were coupled by energy conservation at the interfaces. In the fluid zones, the Reynoldsaveraged Navier-Stokes equations were closed with a three-equation, eddy-viscosity model, developed in-house and previously documented, with the capability to predict laminar-to-turbulent boundary-layer transition. The single-point model is fully-predictive for transition and requires no problem-dependent user inputs. For comparison, a simulation was also run with a commercially available Realizable k-ε turbulence model. A high-quality, unstructured gird was employed in both cases. Numerical predictions for midspan temperature on the airfoil surface are compared to data from an open-literature experiment with the same geometry and operating conditions. The new model captured transition of the initially laminar boundary layer to a turbulent boundary layer on the suction surface. The results with the new model show excellent agreement with measured data for surface temperature over the majority of the airfoil surface. The new model showed a marked improvement over the Realizable k-ε model in all regions where laminar boundary layers exist, highlighting the importance of accurately modeling transition in turbomachinery heat transfer simulations.

Influence of Free-Stream Turbulence on Turbulent Boundary Layer Heat Transfer and Mean Profile Development, Part I—Experimental Data

1983 ◽  
Vol 105 (1) ◽  
pp. 33-40 ◽  
Author(s):  
M. F. Blair
Keyword(s):  
Heat Transfer ◽  
Boundary Layer ◽  
Turbulent Boundary Layer ◽  
Boundary Layer Flow ◽  
Free Stream ◽  
Full Range ◽  
Stream Velocity ◽  
Free Stream Turbulence ◽  
Turbulent Boundary Layer Flow ◽  
Layer Flow

An experimental research program was conducted to determine the influence of free-stream turbulence on zero pressure gradient, fully turbulent boundary layer flow. Connective heat transfer coefficients and boundary layer mean velocity and temperature profile data were obtained for a constant free-stream velocity of 30 m/s and free-stream turbulence intensities ranging from approximately 1/4 to 7 percent. Free-stream multicomponent turbulence intensity, longitudinal integral scale, and spectral distributions were obtained for the full range of turbulence levels. The test results with 1/4 percent free-stream turbulence indicate that these data were in excellent agreement with classic two-dimensional, low free-stream turbulence, turbulent boundary layer correlations. For fully turbulent boundary layer flow, both the skin friction and heat transfer were found to be substantially increased (up to ∼ 20 percent) for the higher levels of free-stream turbulence. Detailed results of the experimental study are presented in the present paper (Part I). A comprehensive analysis is provided in a companion paper (Part II).

Effect of Surface Roughness on Conjugate Heat Transfer of a Turbine Vane

2016 ◽  
Author(s):  
Hongyang Li ◽  
Yun Zheng
Keyword(s):  
Heat Transfer ◽  
Boundary Layer ◽  
Surface Roughness ◽  
Suction Side ◽  
Transition Process ◽  
Considerable Effect ◽  
Boundary Layer Transition ◽  
Layer Transition ◽  
Turbine Vane ◽  
Effect Of Surface

For the purpose of researching the effect of surface roughness on boundary layer transition and heat transfer of turbine blade, a roughness modification approach for γ-Reθ transition model was proposed based on an in-house CFD code. Taking surface roughness effect into consideration, No. 5411 working condition of Mark II turbine vane was simulated and the results were analyzed in detail. Main conclusions are as follows: Surface roughness has little effect on heat transfer of laminar boundary layer, while has considerable effect on turbulent boundary layer. Compared with smooth surface, equivalent sand roughness of 100μm increases the temperature for about 28.4K on suction side, reaching an increase of 5%. Under low roughness degree, effect of shock wave dominants on boundary layer transition process on suction side, while above the critical degree, effect of surface roughness could abruptly change the transition point.

Heat Transfer Around a Cylindrical Protuberance Mounted in a Plane Turbulent Boundary Layer

2005 ◽  
Vol 128 (2) ◽  
pp. 153-161 ◽  
Author(s):  
Takayuki Tsutsui ◽  
Masafumi Kawahara
Keyword(s):  
Heat Transfer ◽  
Boundary Layer ◽  
Aspect Ratio ◽  
Turbulent Boundary Layer ◽  
Layer Thickness ◽  
Boundary Layer Thickness ◽  
Reynolds Numbers ◽  
Heat Transfer Characteristics ◽  
Low Aspect Ratio ◽  
Maximum Value

Heat transfer characteristics around a low aspect ratio cylindrical protuberance placed in a turbulent boundary layer were investigated. The diameters of the protuberance, D, were 40 and 80mm, and the height to diameter aspect ratio H∕D ranged from 0.125 to 1.0. The Reynolds numbers based on D ranged from 1.1×104 to 1.1×105 and the thickness of the turbulent boundary layer at the protuberance location, δ, ranged from 26 to 120mm for these experiments. In this paper we detail the effects of the boundary layer thickness and the protuberance aspect ratio on heat transfer. The results revealed that the overall heat transfer for the cylindrical protuberance reaches a maximum value when H∕δ=0.24.

Sign in / Sign up

Export Citation Format

Share Document