Heat Transfer in Two-Pass Rotating Rectangular Channels (AR=1:2 and AR=1:4) With Smooth Walls

2005 ◽  
Vol 127 (3) ◽  
pp. 265-277 ◽  
Author(s):  
Wen-Lung Fu ◽  
Lesley M. Wright ◽  
Je-Chin Han

This paper reports the heat transfer coefficients in two-pass rotating rectangular channels [aspect ratio (AR=1:2 and AR=1:4)] with smooth walls. The experiments are conducted at four Reynolds numbers: 5000, 10,000, 25,000, and 40,000. The rotation numbers vary from 0.0 to 0.21 and 0.0 to 0.3 for AR=1:2 and AR=1:4, respectively. For each channel, two channel orientations are studied, 90° and 45° with respect to the plane of rotation. The results showed that the 180° sharp turn significantly enhanced heat transfer on both the leading and trailing surfaces in the turn region for both nonrotating and rotating channels. The results also showed that the rotation effect increased the heat transfer on the trailing surface in the first pass, but reduced the heat transfer on the leading surface. However, the heat transfer difference between the leading and trailing walls in the second pass is relatively small compared to the first pass due to strong turn effect.

Author(s):  
Wen-Lung Fu ◽  
Lesley M. Wright ◽  
Je-Chin Han

This paper reports the heat transfer coefficients in two-pass rotating rectangular channels (AR=1:2 and AR=1:4) with rib roughened walls. Rib turbulators are placed on the leading and trailing walls of the two-pass channel at an angle of 45° to the flow direction. Four Reynolds numbers are considered from 5000 to 40000. The rotation numbers vary from 0.0 to 0.3. The ribs have a 1.59 by 1.59 mm square cross section. The rib height-to-hydraulic diameter ratios (e/Dh) are 0.094 and 0.078 for AR=1:2 and AR=1:4, respectively. The rib pitch-to-height ratio (P/e) is 10 for both cases, and the inlet coolant-to-wall density ratio (Δρ/ρ) is maintained around 0.115. For each channel, two channel orientation are studied, 90° and 45° with respect to the plane of rotation. The results show that the rotation effect increased the heat transfer on trailing wall in the first pass, but reduced the heat transfer on the leading wall. For AR=1:4, the minimum heat transfer coefficient was 25% of the stationary value. However, the rotation effect reduced the heat transfer difference between the leading and trailing walls in the second pass.


2005 ◽  
Vol 127 (1) ◽  
pp. 164-174 ◽  
Author(s):  
Wen-Lung Fu ◽  
Lesley M. Wright ◽  
Je-Chin Han

This paper reports the heat transfer coefficients in two-pass rotating rectangular channels (AR=1:2 and AR=1:4) with rib roughened walls. Rib turbulators are placed on the leading and trailing walls of the two-pass channel at an angle of 45 deg to the flow direction. Four Reynolds numbers are considered from 5000 to 40 000. The rotation numbers vary from 0.0 to 0.3. The ribs have a 1.59 by 1.59 mm square cross section. The rib height-to-hydraulic diameter ratios e/Dh are 0.094 and 0.078 for AR=1:2 and AR=1:4, respectively. The rib pitch-to-height ratio P/e is 10 for both cases, and the inlet coolant-to-wall density ratio (Δρ/ρ) is maintained around 0.115. For each channel, two channel orientations are studied, 90 deg and 45 deg with respect to the plane of rotation. The results show that the rotation effect increased the heat transfer on trailing wall in the first pass, but reduced the heat transfer on the leading wall. For AR=1:4, the minimum heat transfer coefficient was 25% of the stationary value. However, the rotation effect reduced the heat transfer difference between the leading and trailing walls in the second pass.


Author(s):  
Shang-Feng Yang ◽  
Je-Chin Han ◽  
Salam Azad ◽  
Ching-Pang Lee

This paper experimentally investigates the effect of rotation on heat transfer in typical turbine blade serpentine coolant passage with ribbed walls at low Mach numbers. To achieve the low Mach number (around 0.01) condition, pressurized Freon R-134a vapor is utilized as the working fluid. The flow in the first passage is radial outward, after the 180 deg tip turn the flow is radial inward to the second passage, and after the 180 deg hub turn the flow is radial outward to the third passage. The effects of rotation on the heat transfer coefficients were investigated at rotation numbers up to 0.6 and Reynolds numbers from 30,000 to 70,000. Heat transfer coefficients were measured using the thermocouples-copper-plate-heater regional average method. Heat transfer results are obtained over a wide range of Reynolds numbers and rotation numbers. An increase in heat transfer rates due to rotation is observed in radially outward passes; a reduction in heat transfer rate is observed in the radially inward pass. Regional heat transfer coefficients are correlated with Reynolds numbers for nonrotation and with rotation numbers for rotating condition, respectively. The results can be useful for understanding real rotor blade coolant passage heat transfer under low Mach number, medium–high Reynolds number, and high rotation number conditions.


Author(s):  
Jiang Lei ◽  
Shiou-Jiuan Li ◽  
Je-Chin Han ◽  
Luzeng Zhang ◽  
Hee-Koo Moon

This paper experimentally investigates the effect of turning vane on hub region heat transfer in a multi-pass rectangular channel with rib-roughed wall at high rotation numbers. The experimental data were taken in the second and the third passages (Aspect Ratio = 2:1) connected by 180° U-bend. The flow was radial inward in the second passage and was radial outward after the 180° U-bend in the third passage. The square-edged ribs with P/e = 8, e/Dh = 0.1, and α = 45° were applied on the leading and trailing surfaces of the second and third passages. Results showed that rotation increases heat transfer on the leading surface but decreases it on the trailing surface in the second passage. In the third passage, rotation decreases heat transfer on the leading surface but increases it on the trailing surface. Without a turning vane, rotation reduces heat transfer on the trailing surface and increases it on the leading surface in the hub 180° turn region. After adding a half-circle-shaped turning vane, heat transfer coefficients do not change in the second passage before-turn while they are different in the turn region and after-turn region in the third passage. Regional heat transfer coefficients and channel loss coefficients are correlated with rotation numbers for multi-pass rectangular ribbed channel with and without a turning vane.


Author(s):  
Jiang Lei ◽  
Shiou-Jiuan Li ◽  
Je-Chin Han ◽  
Luzeng Zhang ◽  
Hee-Koo Moon

This paper experimentally investigates the effect of a turning vane on hub region heat transfer in a multi-pass rectangular smooth channel at high rotation numbers. The experimental data were taken in the second and the third passages (Aspect Ratio = 2:1) connected by an 180° U-bend. The flow was radial inward in the second passage and was radial outward after the 180° U-bend in the third passage. The Reynolds number ranged 10,000 to 40,000 while the rotation number ranged 0 to 0.42. The density ratio was a constant of 0.12. Results showed that rotation increases heat transfer on leading surface but decreases it on the trailing surface in the second passage. In the third passage, the effect of rotation is reversed. Without a turning vane, rotation reduces heat transfer substantially on all surfaces in the hub 180° turn region. After adding a half-circle-shaped turning vane, heat transfer coefficients do not change in the second passage (before turn) while they are quite different in the turn region and the third passage (after turn). Regional heat transfer coefficients are correlated with rotation numbers for multi-pass rectangular smooth channel with and without a turning vane.


Author(s):  
Shang-Feng Yang ◽  
Je-Chin Han ◽  
Salam Azad ◽  
Ching-Pang Lee

This paper experimentally investigates the effect of rotation on heat transfer in typical turbine blade serpentine coolant passage with ribbed walls at low Mach numbers. To achieve the low Mach number (around 0.01) condition, pressurized Freon R-134a vapor is utilized as the working fluid. The flow in the first passage is radial outward, after the 180° tip turn the flow is radial inward to the second passage, and after the 180° hub turn the flow is radial outward to the third passage. The effects of rotation on the heat transfer coefficients were investigated at rotation numbers up to 0.6 and Reynolds numbers from 30,000 to 70,000. Heat transfer coefficients were measured using the thermocouples-copper-plate-heater regional average method. Heat transfer results are obtained over a wide range of Reynolds numbers and rotation numbers. An increase in heat transfer rates due to rotation is observed in radially outward passes; a reduction in heat transfer rate is observed in the radially inward pass. Regional heat transfer coefficients are correlated with Reynolds numbers for non-rotation and with rotation numbers for rotating condition, respectively. The results can be useful for understanding real rotor blade coolant passage heat transfer under low Mach number, medium-high Reynolds number and high rotation number conditions.


2013 ◽  
Vol 135 (4) ◽  
Author(s):  
Jiang Lei ◽  
Shiou-Jiuan Li ◽  
Je-Chin Han ◽  
Luzeng Zhang ◽  
Hee-Koo Moon

This paper experimentally investigates the effect of a turning vane in hub region on heat transfer in a multipass rectangular channel with rib-roughed wall at high rotation numbers. The experimental data were taken in the second and the third passages (aspect ratio = 2:1) connected by an 180 deg U-bend. The flow was radial inward in the second passage and was radial outward after the 180 deg U-bend in the third passage. The square-edged ribs with P/e = 8, e/Dh = 0.1, and α = 45 deg were applied on the leading and trailing surfaces of the second and the third passages. Results showed that rotation increases heat transfer on the leading surface but decreases it on the trailing surface in the second passage. In the third passage, rotation decreases heat transfer on the leading surface but increases it on the trailing surface. Without a turning vane, rotation reduces heat transfer on the trailing surface and increases it on the leading surface in the hub 180 deg turn region. After adding a half-circle-shaped turning vane, heat transfer coefficients do not change in the second passage before-turn while they are different in the turn region and after-turn region in the third passage. Regional heat transfer coefficients are correlated with rotation numbers for multipass rectangular ribbed channel with and without a turning vane.


Author(s):  
Akhilesh Rallabandi ◽  
Jiang Lei ◽  
Je-Chin Han ◽  
Salam Azad ◽  
Ching-Pang Lee

Flow in the internal three-pass serpentine rib turbulated passages of an advanced high pressure rotor blade is simulated on a 1:1 scale in the laboratory. Tests to measure the effect of rotation on the Nusselt number are conducted at rotation numbers up to 0.4 and Reynolds numbers from 75,000 to 165,000. To achieve this similitude, pressurized Freon R134a vapor is utilized as the working fluid. Experimental heat transfer coefficient measurements are made using the copperplate regional average method. Regional heat transfer coefficients are correlated with rotation numbers. An increase in heat transfer rates due to rotation is observed in radially outward passes; a reduction in heat transfer rate is observed in the radially inward pass. Strikingly, a significant deterioration in heat transfer is noticed in the “hub” region — between the radially inward second pass and the radially outward third pass. This heat transfer reduction is critical for turbine cooling designs.


2005 ◽  
Vol 128 (6) ◽  
pp. 557-563 ◽  
Author(s):  
Paul L. Sears ◽  
Libing Yang

Heat transfer coefficients were measured for a solution of surfactant drag-reducing additive in the entrance region of a uniformly heated horizontal cylindrical pipe with Reynolds numbers from 25,000 to 140,000 and temperatures from 30to70°C. In the absence of circumferential buoyancy effects, the measured Nusselt numbers were found to be in good agreement with theoretical results for laminar flow. Buoyancy effects, manifested as substantially higher Nusselt numbers, were seen in experiments carried out at high heat flux.


2009 ◽  
Vol 131 (7) ◽  
Author(s):  
Akhilesh P. Rallabandi ◽  
Huitao Yang ◽  
Je-Chin Han

Systematic experiments are conducted to measure heat transfer enhancement and pressure loss characteristics on a square channel (simulating a gas turbine blade cooling passage) with two opposite surfaces roughened by 45 deg parallel ribs. Copper plates fitted with a silicone heater and instrumented with thermocouples are used to measure regionally averaged local heat transfer coefficients. Reynolds numbers studied in the channel range from 30,000 to 400,000. The rib height (e) to hydraulic diameter (D) ratio ranges from 0.1 to 0.18. The rib spacing (p) to height ratio (p/e) ranges from 5 to 10. Results show higher heat transfer coefficients at smaller values of p/e and larger values of e/D, though at the cost of higher friction losses. Results also indicate that the thermal performance of the ribbed channel falls with increasing Reynolds numbers. Correlations predicting Nusselt number (Nu) and friction factor (f¯) as a function of p/e, e/D, and Re are developed. Also developed are correlations for R and G (friction and heat transfer roughness functions, respectively) as a function of the roughness Reynolds number (e+), p/e, and e/D.


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