Heat Transfer in Rotating Serpentine Coolant Passage With Ribbed Walls at Low Mach Numbers

Author(s):  
Shang-Feng Yang ◽  
Je-Chin Han ◽  
Salam Azad ◽  
Ching-Pang Lee

This paper experimentally investigates the effect of rotation on heat transfer in typical turbine blade serpentine coolant passage with ribbed walls at low Mach numbers. To achieve the low Mach number (around 0.01) condition, pressurized Freon R-134a vapor is utilized as the working fluid. The flow in the first passage is radial outward, after the 180 deg tip turn the flow is radial inward to the second passage, and after the 180 deg hub turn the flow is radial outward to the third passage. The effects of rotation on the heat transfer coefficients were investigated at rotation numbers up to 0.6 and Reynolds numbers from 30,000 to 70,000. Heat transfer coefficients were measured using the thermocouples-copper-plate-heater regional average method. Heat transfer results are obtained over a wide range of Reynolds numbers and rotation numbers. An increase in heat transfer rates due to rotation is observed in radially outward passes; a reduction in heat transfer rate is observed in the radially inward pass. Regional heat transfer coefficients are correlated with Reynolds numbers for nonrotation and with rotation numbers for rotating condition, respectively. The results can be useful for understanding real rotor blade coolant passage heat transfer under low Mach number, medium–high Reynolds number, and high rotation number conditions.

Author(s):  
Shang-Feng Yang ◽  
Je-Chin Han ◽  
Salam Azad ◽  
Ching-Pang Lee

This paper experimentally investigates the effect of rotation on heat transfer in typical turbine blade serpentine coolant passage with ribbed walls at low Mach numbers. To achieve the low Mach number (around 0.01) condition, pressurized Freon R-134a vapor is utilized as the working fluid. The flow in the first passage is radial outward, after the 180° tip turn the flow is radial inward to the second passage, and after the 180° hub turn the flow is radial outward to the third passage. The effects of rotation on the heat transfer coefficients were investigated at rotation numbers up to 0.6 and Reynolds numbers from 30,000 to 70,000. Heat transfer coefficients were measured using the thermocouples-copper-plate-heater regional average method. Heat transfer results are obtained over a wide range of Reynolds numbers and rotation numbers. An increase in heat transfer rates due to rotation is observed in radially outward passes; a reduction in heat transfer rate is observed in the radially inward pass. Regional heat transfer coefficients are correlated with Reynolds numbers for non-rotation and with rotation numbers for rotating condition, respectively. The results can be useful for understanding real rotor blade coolant passage heat transfer under low Mach number, medium-high Reynolds number and high rotation number conditions.


Author(s):  
Akhilesh Rallabandi ◽  
Jiang Lei ◽  
Je-Chin Han ◽  
Salam Azad ◽  
Ching-Pang Lee

Flow in the internal three-pass serpentine rib turbulated passages of an advanced high pressure rotor blade is simulated on a 1:1 scale in the laboratory. Tests to measure the effect of rotation on the Nusselt number are conducted at rotation numbers up to 0.4 and Reynolds numbers from 75,000 to 165,000. To achieve this similitude, pressurized Freon R134a vapor is utilized as the working fluid. Experimental heat transfer coefficient measurements are made using the copperplate regional average method. Regional heat transfer coefficients are correlated with rotation numbers. An increase in heat transfer rates due to rotation is observed in radially outward passes; a reduction in heat transfer rate is observed in the radially inward pass. Strikingly, a significant deterioration in heat transfer is noticed in the “hub” region — between the radially inward second pass and the radially outward third pass. This heat transfer reduction is critical for turbine cooling designs.


2020 ◽  
Vol 10 (15) ◽  
pp. 5225
Author(s):  
Barbara Arevalo-Torres ◽  
Jose L. Lopez-Salinas ◽  
Alejandro J. García-Cuéllar

The curved geometry of a coiled flow inverter (CFI) promotes chaotic mixing through a combination of coils and bends. Besides the heat exchanger geometry, the heat transfer can be enhanced by improving the thermophysical properties of the working fluid. In this work, aqueous solutions of dispersed TiO2 nanometer-sized particles (i.e., nanofluids) were prepared and characterized, and their effects on heat transfer were experimentally investigated in a CFI heat exchanger inserted in a forced convective thermal loop. The physical and transport properties of the nanofluids were measured within the temperature and volume concentration domains. The convective heat transfer coefficients were obtained at Reynolds numbers (NRe) and TiO2 nanoparticle volume concentrations ranging from 1400 to 9500 and 0–1.5 v/v%, respectively. The Nusselt number (NNu) in the CFI containing 1.0 v/v% nanofluid was 41–52% higher than in the CFI containing pure base fluid (i.e., water), while the 1.5 v/v% nanofluid increased the NNu by 4–8% compared to water. Two new correlations to predict the NNu of TiO2–water nanofluids in the CFI at Reynolds numbers of 1400 ≤ NRe ≤ 9500 and nanoparticle volume concentrations ranges of 0.2–1.0 v/v% and 0.2–1.5 v/v% are proposed.


2014 ◽  
Vol 136 (9) ◽  
Author(s):  
Akhilesh Rallabandi ◽  
Jiang Lei ◽  
Je-Chin Han ◽  
Salam Azad ◽  
Ching-Pang Lee

Flow in the internal three-pass serpentine rib turbulated passages of an advanced high pressure rotor blade is simulated on a 1:1 scale in the laboratory. Tests to measure the effect of rotation on the Nusselt number are conducted at rotation numbers up to 0.4 and Reynolds numbers from 75,000 to 165,000. To achieve this similitude, pressurized Freon R134a vapor is utilized as the working fluid. Experimental heat transfer coefficient measurements are made using the copper-plate regional average method. Regional heat transfer coefficients are correlated with rotation numbers. An increase in heat transfer rates due to rotation is observed in radially outward passes; a reduction in heat transfer rate is observed in the radially inward pass. Strikingly, a significant deterioration in heat transfer is noticed in the “hub” region—between the radially inward second pass and the radially outward third pass. This heat transfer reduction is critical for turbine cooling designs.


Author(s):  
Wen-Lung Fu ◽  
Lesley M. Wright ◽  
Je-Chin Han

This paper reports the heat transfer coefficients in two-pass rotating rectangular channels (AR=1:2 and AR=1:4) with rib roughened walls. Rib turbulators are placed on the leading and trailing walls of the two-pass channel at an angle of 45° to the flow direction. Four Reynolds numbers are considered from 5000 to 40000. The rotation numbers vary from 0.0 to 0.3. The ribs have a 1.59 by 1.59 mm square cross section. The rib height-to-hydraulic diameter ratios (e/Dh) are 0.094 and 0.078 for AR=1:2 and AR=1:4, respectively. The rib pitch-to-height ratio (P/e) is 10 for both cases, and the inlet coolant-to-wall density ratio (Δρ/ρ) is maintained around 0.115. For each channel, two channel orientation are studied, 90° and 45° with respect to the plane of rotation. The results show that the rotation effect increased the heat transfer on trailing wall in the first pass, but reduced the heat transfer on the leading wall. For AR=1:4, the minimum heat transfer coefficient was 25% of the stationary value. However, the rotation effect reduced the heat transfer difference between the leading and trailing walls in the second pass.


2005 ◽  
Vol 127 (3) ◽  
pp. 265-277 ◽  
Author(s):  
Wen-Lung Fu ◽  
Lesley M. Wright ◽  
Je-Chin Han

This paper reports the heat transfer coefficients in two-pass rotating rectangular channels [aspect ratio (AR=1:2 and AR=1:4)] with smooth walls. The experiments are conducted at four Reynolds numbers: 5000, 10,000, 25,000, and 40,000. The rotation numbers vary from 0.0 to 0.21 and 0.0 to 0.3 for AR=1:2 and AR=1:4, respectively. For each channel, two channel orientations are studied, 90° and 45° with respect to the plane of rotation. The results showed that the 180° sharp turn significantly enhanced heat transfer on both the leading and trailing surfaces in the turn region for both nonrotating and rotating channels. The results also showed that the rotation effect increased the heat transfer on the trailing surface in the first pass, but reduced the heat transfer on the leading surface. However, the heat transfer difference between the leading and trailing walls in the second pass is relatively small compared to the first pass due to strong turn effect.


2005 ◽  
Vol 127 (1) ◽  
pp. 164-174 ◽  
Author(s):  
Wen-Lung Fu ◽  
Lesley M. Wright ◽  
Je-Chin Han

This paper reports the heat transfer coefficients in two-pass rotating rectangular channels (AR=1:2 and AR=1:4) with rib roughened walls. Rib turbulators are placed on the leading and trailing walls of the two-pass channel at an angle of 45 deg to the flow direction. Four Reynolds numbers are considered from 5000 to 40 000. The rotation numbers vary from 0.0 to 0.3. The ribs have a 1.59 by 1.59 mm square cross section. The rib height-to-hydraulic diameter ratios e/Dh are 0.094 and 0.078 for AR=1:2 and AR=1:4, respectively. The rib pitch-to-height ratio P/e is 10 for both cases, and the inlet coolant-to-wall density ratio (Δρ/ρ) is maintained around 0.115. For each channel, two channel orientations are studied, 90 deg and 45 deg with respect to the plane of rotation. The results show that the rotation effect increased the heat transfer on trailing wall in the first pass, but reduced the heat transfer on the leading wall. For AR=1:4, the minimum heat transfer coefficient was 25% of the stationary value. However, the rotation effect reduced the heat transfer difference between the leading and trailing walls in the second pass.


Catalysts ◽  
2019 ◽  
Vol 9 (6) ◽  
pp. 507
Author(s):  
Chrysovalantis C. Templis ◽  
Nikos G. Papayannakos

Mass and heat transfer coefficients (MTC and HTC) in automotive exhaust catalytic monolith channels are estimated and correlated for a wide range of gas velocities and prevailing conditions of small up to real size converters. The coefficient estimation is based on a two dimensional computational fluid dynamic (2-D CFD) model developed in Comsol Multiphysics, taking into account catalytic rates of a real catalytic converter. The effect of channel size and reaction rates on mass and heat transfer coefficients and the applicability of the proposed correlations at different conditions are discussed. The correlations proposed predict very satisfactorily the mass and heat transfer coefficients calculated from the 2-D CFD model along the channel length. The use of a one dimensional (1-D) simplified model that couples a plug flow reactor (PFR) with mass transport and heat transport effects using the mass and heat transfer correlations of this study is proved to be appropriate for the simulation of the monolith channel operation.


2005 ◽  
Vol 128 (6) ◽  
pp. 557-563 ◽  
Author(s):  
Paul L. Sears ◽  
Libing Yang

Heat transfer coefficients were measured for a solution of surfactant drag-reducing additive in the entrance region of a uniformly heated horizontal cylindrical pipe with Reynolds numbers from 25,000 to 140,000 and temperatures from 30to70°C. In the absence of circumferential buoyancy effects, the measured Nusselt numbers were found to be in good agreement with theoretical results for laminar flow. Buoyancy effects, manifested as substantially higher Nusselt numbers, were seen in experiments carried out at high heat flux.


Author(s):  
Anil K. Tolpadi ◽  
Michael E. Crawford

The heat transfer and aerodynamic performance of turbine airfoils are greatly influenced by the gas side surface finish. In order to operate at higher efficiencies and to have reduced cooling requirements, airfoil designs require better surface finishing processes to create smoother surfaces. In this paper, three different cast airfoils were analyzed: the first airfoil was grit blasted and codep coated, the second airfoil was tumbled and aluminide coated, and the third airfoil was polished further. Each of these airfoils had different levels of roughness. The TEXSTAN boundary layer code was used to make predictions of the heat transfer along both the pressure and suction sides of all three airfoils. These predictions have been compared to corresponding heat transfer data reported earlier by Abuaf et al. (1997). The data were obtained over a wide range of Reynolds numbers simulating typical aircraft engine conditions. A three-parameter full-cone based roughness model was implemented in TEXSTAN and used for the predictions. The three parameters were the centerline average roughness, the cone height and the cone-to-cone pitch. The heat transfer coefficient predictions indicated good agreement with the data over most Reynolds numbers and for all airfoils-both pressure and suction sides. The transition location on the pressure side was well predicted for all airfoils; on the suction side, transition was well predicted at the higher Reynolds numbers but was computed to be somewhat early at the lower Reynolds numbers. Also, at lower Reynolds numbers, the heat transfer coefficients were not in very good agreement with the data on the suction side.


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