Modeling of Spur and Helical Gear Planetary Drives With Flexible Ring Gears and Planet Carriers

2006 ◽  
Vol 129 (1) ◽  
pp. 95-106 ◽  
Author(s):  
V. Abousleiman ◽  
P. Velex ◽  
S. Becquerelle
Keyword(s):  
Equations Of Motion ◽  
Three Dimensional ◽  
Lumped Parameter Model ◽  
Integration Scheme ◽  
Ring Gear ◽  
Time Step ◽  
Contact Algorithm ◽  
Lumped Parameter ◽  
Epicyclic Gear ◽  
Internal Gear

A model is presented which enables the simulation of the three-dimensional static and dynamic behavior of planetary/epicyclic spur and helical gears with deformable parts. The contributions of the deflections of the ring gear and the carrier are introduced via substructures derived from 3D finite element models. Based on a modal condensation technique, internal gear elements are defined by connecting the ring-gear substructure and a planet lumped parameter model via elastic foundations which account for tooth contacts. Discrete mesh stiffness and equivalent normal deviations are introduced along the contact lines, and their values are recalculated as the mating flank positions vary with time. A constraint mode substructuring technique is used to simulate the planet carrier as a superelement which is connected to the planet center. Planetary/epicyclic gear models are completed by assembling lumped parameter sun gear/planet elements along with shaft elements, lumped stiffness, masses and inertias. The corresponding equations of motion are solved by combining a time-step integration scheme and a contact algorithm for all simultaneous meshes. Several quasistatic and dynamic results are given which illustrate the potential of the proposed hybrid model and the interest of taking into account ring gear and carrier deflections.

Optimization of Profile Modifications With Regard to Dynamic Tooth Loads in Single and Double-Helical Planetary Gears With Flexible Ring-Gears

2015 ◽  
Vol 138 (2) ◽  
Author(s):  
M. Chapron ◽  
P. Velex ◽  
J. Bruyère ◽  
S. Becquerelle
Keyword(s):  
Equations Of Motion ◽  
Integration Scheme ◽  
Time Varying ◽  
Time Step ◽  
Planetary Gears ◽  
Contact Algorithm ◽  
Beam Elements ◽  
Internal Gear ◽  
Gear Meshes ◽  
Optimum Profile

This paper is mostly aimed at analyzing optimum profile modifications (PMs) in planetary gears (PGTs) with regard to dynamic mesh forces. To this end, a dynamic model is presented based on 3D two-node gear elements connected to deformable ring-gears discretized into beam elements. Double-helical gears are simulated as two gear elements of opposite hands which are linked by shaft elements. Symmetric tip relief on external and internal gear meshes are introduced as time-varying normal deviations along the lines of contact and time-varying mesh stiffness functions are deduced from Wrinckler foundation models. The equations of motion are solved by coupling a Newmark time-step integration scheme and a contact algorithm to account for possible partial or total contact losses. Symmetric linear PMs for helical and double-helical PGTs are optimized by using a genetic algorithm with the objective of minimizing dynamic tooth loads over a speed range. Finally, the sensitivity of these optimum PMs to speed and load is analyzed.

Optimization of Profile Modifications With Regard to Dynamic Tooth Loads in Planetary Gears With Flexible Ring-Gears

2015 ◽  
Author(s):  
Matthieu Chapron ◽  
Philippe Velex ◽  
Jérôme Bruyère ◽  
Samuel Becquerelle
Keyword(s):  
Equations Of Motion ◽  
Integration Scheme ◽  
Mesh Stiffness ◽  
Time Step ◽  
Planetary Gears ◽  
Contact Algorithm ◽  
Beam Elements ◽  
Internal Gear ◽  
Gear Meshes ◽  
Optimum Profile

This paper deals with the optimization of tooth profile modifications in planetary gears. A dynamic model is proposed based on 3D two-node gear elements connected to a deformable ring-gear discretized into beam elements. Symmetric tip relief on external and internal gear meshes are introduced as normal deviations along the lines of contact superimposed on a stiffness distribution aimed at simulating position- and time-varying mesh stiffness functions. The equations of motion are solved by the combination of a Newmark’s time-step integration scheme and a contact algorithm to account for possible partial or total contact losses. Symmetric linear profile modifications are then optimized by using a genetic algorithm with the objective of minimizing dynamic tooth loads over a speed range. Finally, the interest of the corresponding optimum profile modifications with regard to speed and torque variations is analyzed.

A Discrete Lumped-Parameter Dynamic Model for a Planetary Gear Set with Flexible Ring Gear

2011 ◽  
Vol 86 ◽  
pp. 756-761 ◽  
Author(s):  
Jun Zhang ◽  
Yi Min Song ◽  
Jin You Xu
Keyword(s):  
Individual Component ◽  
Natural Frequencies ◽  
Equations Of Motion ◽  
Planetary Gear ◽  
Lumped Parameter Model ◽  
Vibration Modes ◽  
Ring Gear ◽  
Lumped Parameter ◽  
Planetary Gear System ◽  
Flexible Ring

A discrete lumped-parameter model for a general planetary gear set is proposed, which models the continuous flexible ring gear as discrete rigid ring gear segments connected with each other through virtual springs. The ring-planet mesh is analyzed to derive equations of motion of ring segments and planet. By assembling equations of motion of each individual component, the governing equations of planetary gear system are obtained. The solution for eigenvalue problem yields to natural frequencies and corresponding vibration modes. The simulations of example system reveal that the ring gear flexibility decreases system lower natural frequencies and the vibration modes can be classified into rotational, translational, planet and ring modes.

Simulations of Gear-Rolling Element Bearing Interactions in Geared Transmissions

2003 ◽  
Author(s):  
F. Lahmar ◽  
P. Velex
Keyword(s):  
Equations Of Motion ◽  
Rolling Element Bearing ◽  
Integration Scheme ◽  
Time Step ◽  
Normal Contact ◽  
Contact Algorithm ◽  
Rolling Element ◽  
Non Linear ◽  
External Forces ◽  
Gear Rolling

The modular model of geared systems presented in this paper makes it possible to simultaneously account for the contact conditions in gears and rolling element bearings. Gears are modeled as two rigid cylinders connected by distributed mesh stiffnesses while ball and roller bearings contribute to the equations of motion as time-varying, non-linear external forces. Solutions are obtained by combining a Newmark time-step integration scheme, a Newton-Raphson method for ball bearing non-linearity and a normal contact algorithm that deals with the contact problem between the teeth. It is found that the static gear-bearing couplings are generally more important than the dynamic couplings with a significant influence of the gear on the bearing response. Finally, it is shown that, in certain conditions, bearings can generate non-linear parametric excitations of the same orders of magnitude as those associated with the meshing of helical gears.

A Three-Dimensional Lumped Parameter Model of Nanoscale Phononic Crystals

2009 ◽  
Author(s):  
Bruce L. Davis ◽  
Mahmoud I. Hussein
Keyword(s):  
Equations Of Motion ◽  
Three Dimensional ◽  
Phononic Crystals ◽  
Lumped Parameter Model ◽  
Lagrangian Equations ◽  
Area Of Interest ◽  
Simple Cubic ◽  
Lumped Parameter ◽  
Mass Spring Model ◽  
Mass Spring

This work focuses on modeling nanoscale phononic crystals by setting up the appropriate Lagrangian equations of motion. The atomic structure and force constants are accounted for by means of a lumped parameter mass-spring model. In particular we focus on a simple cubic lattice with one mass per primitive unit cell. We use the model to predict the wave propagation frequency spectrum. We then use the model to conduct a series of studies on the influence of defects intentionally introduced to the lattice at a supercell level. One area of interest is the effect of such alterations on the size and location of band gaps.

Simulations of the dynamic response of planetary gears in the presence of localised tooth faults

2019 ◽  
Vol 233 (21-22) ◽  
pp. 7212-7223 ◽  
Author(s):  
Q Thoret-Bauchet ◽  
P Velex ◽  
M Guingand ◽  
P Casanova
Keyword(s):  
Planetary Gear ◽  
Contact Forces ◽  
Vibration Monitoring ◽  
Integration Scheme ◽  
Ring Gear ◽  
State Equations ◽  
Time Step ◽  
Normal Contact ◽  
Planetary Gears ◽  
Contact Algorithm

This paper is aimed at analysing the influence of local tooth faults such as pitting on the dynamic behaviour of planetary gears. A model of one-stage planetary gear combining lumped parameters and Timoshenko beam elements is presented, which accounts for deformable shafts and ring gears. Local tooth fault are simulated by material removal from tooth flanks, which can be positioned on the sun-gear, the planets and the ring-gear. The corresponding state equations are solved by combining a Newmark time-step integration scheme combined with a unilateral normal contact algorithm, which verifies that all contact forces on gear teeth are compressive and that no contact can occur outside the contact areas. A number of results are presented, which show the influence of tooth fault positions, depths and extents on displacement and acceleration signals. The contribution of a deformable ring-gear is analysed and the possibility to detect such localised tooth faults from vibration monitoring is discussed.

scholarly journals Three-Dimensional Elastodynamic Analysis Employing Partially Discontinuous Boundary Elements

Algorithms ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 129
Author(s):  
Yuan Li ◽  
Ni Zhang ◽  
Yuejiao Gong ◽  
Wentao Mao ◽  
Shiguang Zhang
Keyword(s):  
Side Effect ◽  
Domain Boundary ◽  
Three Dimensional ◽  
Boundary Integral ◽  
Integration Scheme ◽  
Computational Accuracy ◽  
Time Step ◽  
Corner Points ◽  
Discontinuous Elements ◽  
The Time Domain

Compared with continuous elements, discontinuous elements advance in processing the discontinuity of physical variables at corner points and discretized models with complex boundaries. However, the computational accuracy of discontinuous elements is sensitive to the positions of element nodes. To reduce the side effect of the node position on the results, this paper proposes employing partially discontinuous elements to compute the time-domain boundary integral equation of 3D elastodynamics. Using the partially discontinuous element, the nodes located at the corner points will be shrunk into the element, whereas the nodes at the non-corner points remain unchanged. As such, a discrete model that is continuous on surfaces and discontinuous between adjacent surfaces can be generated. First, we present a numerical integration scheme of the partially discontinuous element. For the singular integral, an improved element subdivision method is proposed to reduce the side effect of the time step on the integral accuracy. Then, the effectiveness of the proposed method is verified by two numerical examples. Meanwhile, we study the influence of the positions of the nodes on the stability and accuracy of the computation results by cases. Finally, the recommended value range of the inward shrink ratio of the element nodes is provided.

Influence of Clearances and Thermal Effects on the Dynamic Behavior of Gear-Hydrodynamic Journal Bearing Systems

2013 ◽  
Vol 135 (6) ◽  
Author(s):  
R. Fargère ◽  
P. Velex
Keyword(s):  
Degrees Of Freedom ◽  
Integration Scheme ◽  
Time Step ◽  
Specific Element ◽  
Normal Contact ◽  
Contact Algorithm ◽  
Gear Teeth ◽  
Proposed Model ◽  
Elastic Couplings ◽  
Definition Of

A global model of mechanical transmissions is introduced which deals with most of the possible interactions between gears, shafts, and hydrodynamic journal bearings. A specific element for wide-faced gears with nonlinear time-varying mesh stiffness and tooth shape deviations is combined with shaft finite elements, whereas the bearing contributions are introduced based on the direct solution of Reynolds' equation. Because of the large bearing clearances, particular attention has been paid to the definition of the degrees-of-freedom and their datum. Solutions are derived by combining a time step integration scheme, a Newton–Raphson method, and a normal contact algorithm in such a way that the contact conditions in the bearings and on the gear teeth are simultaneously dealt with. A series of comparisons with the experimental results obtained on a test rig are given which prove that the proposed model is sound. Finally, a number of results are presented which show that parameters often discarded in global models such as the location of the oil inlet area, the oil temperature in the bearings, the clearance/elastic couplings interactions, etc. can be influential on static and dynamic tooth loading.

Vibration analysis of multiple degrees of freedom mechanical system with dry friction

2012 ◽  
Vol 227 (7) ◽  
pp. 1505-1514 ◽  
Author(s):  
SD Yu ◽  
BC Wen
Keyword(s):  
Mechanical System ◽  
Dry Friction ◽  
Degrees Of Freedom ◽  
Simple Procedure ◽  
Mathematical Problem ◽  
Equations Of Motion ◽  
Inequality Constraints ◽  
Integration Scheme ◽  
Time Step ◽  
Multiple Degrees Of Freedom

This article presents a simple procedure for predicting time-domain vibrational behaviors of a multiple degrees of freedom mechanical system with dry friction. The system equations of motion are discretized by means of the implicit Bozzak–Newmark integration scheme. At each time step, the discontinuous frictional force problem involving both the equality and inequality constraints is successfully reduced to a quadratic mathematical problem or the linear complementary problem with the introduction of non-negative and complementary variable pairs (supremum velocities and slack forces). The so-obtained complementary equations in the complementary pairs can be solved efficiently using the Lemke algorithm. Results for several single degree of freedom and multiple degrees of freedom problems with one-dimensional frictional constraints and the classical Coulomb frictional model are obtained using the proposed procedure and compared with those obtained using other approaches. The proposed procedure is found to be accurate, efficient, and robust in solving non-smooth vibration problems of multiple degrees of freedom systems with dry friction. The proposed procedure can also be applied to systems with two-dimensional frictional constraints and more sophisticated frictional models.

Static and Dynamic Tooth Loading in Spur and Helical Geared Systems: Experiments and Code Validation

2000 ◽  
Author(s):  
Sébastien Baud ◽  
Philippe Velex
Keyword(s):  
Linear Time ◽  
Primary Objective ◽  
Integration Scheme ◽  
Spur Gears ◽  
Mesh Stiffness ◽  
Response Curves ◽  
Time Step ◽  
Contact Conditions ◽  
Rotor Systems ◽  
Contact Algorithm

Abstract The primary objective of this study is to validate a specific finite element code aimed at simulated dynamic tooth loading in geared rotor systems. Experiments have been conducted on a high-precision single stage spur and helical gear reducer with flexible shafts mounted on hydrostatic or hydrodynamic bearings. The numerical model is based on classical elements (shaft, lumped stiffnesses, ...) and on an original gear element which accounts for non-linear time-varying mesh stiffness, gear errors and tooth shape modifications. External and parametric excitations are derived from the instantaneous contact conditions between the mating flanks by using an iterative contact algorithm inserted in a time-step integration scheme. In a first step, experimental and numerical results at low speeds are compared and it is demonstrated that the proposed tooth mesh interface model is valid. Comparisons are then extended to dynamic fillet stresses on both spur and helical gears between 50–6000 rpm on pinion shaft. Despite a localized problem in the case of spur gears with one particular bearing arrangement, the broad agreement between the experimental and numerical response curves proves that the model is representative of the dynamic behavior of geared systems.

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