Unsteady Flow Within Centrifugal Compressor Channels Under Rotating Stall and Surge

1992 ◽  
Vol 114 (2) ◽  
pp. 312-320 ◽  
Author(s):  
S. Mizuki ◽  
Y. Oosawa

Unsteady flow patterns throughout a centrifugal compressor system during the rotating stall and the surge were measured experimentally. Various kinds of unsteady behavior of the flow appeared both continuously and suddenly as the flow rate decreased. The part-span stall, the full-span stall, the mild and deep stalls, and the deep surge appeared clearly. The fluctuations caused by the full-span stall were seen even during surge and affected the flow within the scroll through the vaneless diffuser. The experimental results were compared with those computed by the lumped parameter theory. Good agreements between them were obtained when appropriate values were selected for the lumped parameters.

Author(s):  
Shimpei Mizuki ◽  
Yoshimi Oosawa

Unsteady flow patterns throughout a centrifugal compressor system during the rotating stall and the surge were measured experimentally. Various kinds of unsteady behaviors of the flow appeared both continuously and suddenly as the flow rate decreased. The part-span stall, the full-span stall, the mild and the deep stalls and the deep surge appeared clearly. The fluctuations caused by the full-span stall were seen even during the surge and affected the flow within the scroll through the vaneless diffuser. The experimental results were compared with those computed by the lumped parameter theory. The good agreements between them were obtained when the appropriate values were selected for the lumped parameters.


Author(s):  
Kyung-Jun Kang ◽  
You-Hwan Shin ◽  
Kwang-Ho Kim ◽  
Yoon-Pyo Lee

This study will be described details on influence of movable diffuser such as local reverse flow patterns and pressure fluctuation in a vaneless diffuser during unstable operation of a centrifugal compressor. The experimental study is carried out in centrifugal compressor immersed into a water reservoir. Particle Image Velocity (PIV) is used to observe a secondary flow pattern and pressure transducer is used for investigating the onset and development of rotating stall inside vaneless diffuser. The reverse flow zone observes near hub wall of impeller exit at relatively low flow rate. This reverse flow on hub side wall brings about the rotating stall. This paper be simultaneously discussed on the effects of diffuser contraction to remove local reverse flow zone near hub wall, which are including variation of flow field in a vaneless diffuser and the influence on the pressure fluctuation. A contraction due to movable diffuser three cases (40%, 53% and 86% of diffuser width) was inserted into vaneless diffuser from a shroud wall. According to the results, the rotating stall involving single and two cells is enveloped by the outer lobe of the Rossby wave. Under the rotating stall onset, the stall propagation rate is 1.25Hz, 25% of the impeller speed in the same direction as the impeller in case of no contraction. In case of 40% contraction, onset of rotating stall is not delayed. In contrast of that, onset of rotating stall is delayed in case of 53%, 87% contraction. There exist several secondary vortices inside vaneless diffuser under onset of rotating stall. The size and location of them vary as flow rate decreases.


Author(s):  
Yang Zhao ◽  
Guang Xi ◽  
Jiayi Zhao

The operating range of a centrifugal compressor is often limited by the occurrence of the flow instability, such as diffuser rotating stall or system surge. In the paper, the unsteady numerical simulations are performed on a low-speed centrifugal compressor to investigate the characteristic of the rotating stall in the vaned diffuser. And also, the developed model of lumped parameter is used to predict the system instability. The flow field in the diffuser is firstly investigated at near stall condition. It is found that the leading-edge vortex and the secondary flow induce the hub-corner separation at the suction side of the diffuser blade. When the mass flow rate is reduced gradually, the fore part of the volute turns to act as a diffuser from a nozzle. Under the influence of the asymmetry induced by the volute, the hub-corner separation firstly develops into rotating stall in the passage with the lowest mass flow rate when at critical stall point. And then the diffuser rotating stall propagates along the circumferential direction at about 7% of the impeller speed. And also, the model of lumped parameter considering the effect of rotating stall is developed to analyze the system instability of mild surge. The predicted vibration frequency is within 5.8% of the measurement and the predicted transient process in mild surge matches well with the measurement. With different volume of the compressed air, the transient compressor characteristic tends to be stabilized or oscillates in a cycle along the counter-clockwise with different magnitude.


2021 ◽  
Vol 87 (894) ◽  
pp. 20-00364-20-00364
Author(s):  
Nobumichi FUJISAWA ◽  
Hiroshi MIIDA ◽  
Kenta TAJIMA ◽  
Yutaka OHTA

2020 ◽  
Vol 2020 (0) ◽  
pp. 17F05
Author(s):  
Yuki AGARI ◽  
Hiroshi MIIDA ◽  
Kenta TAJIMA ◽  
Nobumichi FUJISAWA ◽  
Yutaka OHTA

Author(s):  
Zitian Niu ◽  
Zhenzhong Sun ◽  
Baotong Wang ◽  
Xinqian Zheng

Abstract Rotating stall is an important unstable flow phenomenon that leads to performance degradation and limits the stability boundary in centrifugal compressors. The volute is one of the sources to induce the non-axisymmetric flow in a centrifugal compressor, which has an important effect on the performance of compressors. However, the influence of volute on rotating stall is not clear. Therefore, the effects of volute on rotating stall by experimental and numerical simulation have been explored in this paper. It’s shown that one rotating stall cell generates in a specific location and disappears in another specific location of the vaneless diffuser as a result of the distorted flow field caused by the volute. Also, the cells cannot stably rotate in a whole circle. The frequency related to rotating stall captured in the experiment is 43.9% of the impeller passing frequency (IPF), while it is 44.7% of IPF captured by three-dimensional unsteady numerical simulation, which proves the accuracy of the numerical method in this study. The numerical simulation further reveals that the stall cell initialized in a specific location can be split into several cells during the evolution process. The reason for this is that the blockage in the vaneless diffuser induced by rotating stall is weakened by the mainstream from the impeller exit to make one initialized cell disperse into several ones. The volute has an important influence on the generation and evolution process of the rotating stall cells of compressors. By optimizing volute geometry to reduce the distortion of the flow field, it is expected that rotating stall can be weakened or suppressed, which is helpful to widen the operating range of centrifugal compressors.


Author(s):  
Chuang Gao ◽  
Weiguang Huang ◽  
Haiqing Liu ◽  
Hongwu Zhang ◽  
Jundang Shi

This paper concerns with the numerical and experimental aspects of both steady and unsteady flow behavior in a centrifugal compressor with vaneless diffuser and downstream collector. Specifically, the appearance of flow instabilities i.e., rotating stall and surge is investigated in great detail. As the first step, the static performance of both stage and component was analyzed and possible root cause of system surge was put forward based on the classic stability theory. Then the unsteady pressure data was utilized to find rotating stall and surge in frequency domain which could be classified as mild surge and deep surge. With the circumferentially installed transducers at impeller inlet, backward travelling waves during stall ramp could be observed. The modes of stall waves could be clearly identified which is caused by impeller leading edge flow recirculation at Mu = 0.96. However, for the unstable flow at Mu = 1.08, the system instability seems to be caused by reversal flow in vaneless diffuser where the pressure oscillation was strongest. Thus steady numerical simulation were performed and validated with the experimental performance data. With the help of numerical analysis, the conjectures are proved.


2004 ◽  
Vol 10 (6) ◽  
pp. 433-442 ◽  
Author(s):  
Giovanni Ferrara ◽  
Lorenzo Ferrari ◽  
Leonardo Baldassarre

The rotating stall is a key problem for achieving a good working range of a centrifugal compressor and a detailed understanding of the phenomenon is very important to anticipate and avoid it. Many experimental tests have been planned by the authors to investigate the influence on stall behavior of different geometrical configurations. A stage with a backward channel upstream, a 2-D impeller with a vaneless diffuser and a constant cross-section volute downstream, constitute the basic configuration. Several diffuser types with different widths, pinch shapes, and diffusion ratios were tested. The stage was instrumented with many fast response dynamic pressure sensors so as to characterize inception and evolution of the rotating stall. This kind of analysis was carried out both in time and in frequency domains. The methodology used and the results on phenomenon evolution will be presented and discussed in this article.


2016 ◽  
Vol 101 ◽  
pp. 734-741 ◽  
Author(s):  
Michele Marconcini ◽  
Alessandro Bianchini ◽  
Matteo Checcucci ◽  
Davide Biliotti ◽  
Marco Giachi ◽  
...  

Author(s):  
Chuanjie Lan ◽  
Xinqian Zheng ◽  
Hideaki Tamaki

Turbocharger technology is widely used in internal combustion engines. With the downsizing of internal combustion engines and the introduction of strict emission regulations, there is urgent demand for turbochargers featuring centrifugal compressors with a wide flow range. The flow in a centrifugal compressor of a turbocharger is non-axisymmetric due to the inherent asymmetry of the discharge volute. The asymmetric flow field inside the diffuser has great influence on the performance of centrifugal compressor. In order to develop a flow control method that facilitates a wider flow range of turbocharger compressors, further understanding of the asymmetric flow structure is very important. The main subject of this study is to reveal the asymmetrical characteristics of the flow field in the vaneless diffuser of a centrifugal compressor followed by a volute. Oil flow visualizations and numerical simulations were used. The results of the numerical simulations are consistent with that of the oil flow visualizations near choke and at designed flow rate. The results show that a “dual-zone mode” asymmetric flow structure exists near the shroud of the vaneless diffuser at near choke condition. A bifurcation point at the volute tongue that divides the flow and creates two distinct flow patterns was found. The asymmetry of the flow structure near the hub was much less significant than that near the shroud. At the design flow rate, asymmetric flow patterns are found neither near shroud nor near hub. At near surge condition, the pattern of the oil flow traces near the shroud is very different from those near choke.


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