Real-Time Machinability Analysis of Free Form Surfaces on the GPU

2009 ◽  
Vol 9 (2) ◽  
Author(s):  
Mikola Lysenko ◽  
Roshan D’Souza ◽  
Keyvan Rahmani
Keyword(s):  
Real Time ◽  
Computer Aided Design ◽  
Graphics Processing Units ◽  
Three Dimensional ◽  
Free Form ◽  
Complex Objects ◽  
Cad System ◽  
Solid Models ◽  
Aided Design ◽  
Free Form Surfaces

In this paper a new hardware accelerated method is presented to evaluate the machinability of free-form surfaces. This method works on tessellated models that are commonly used by computer aided design (CAD) systems to render three-dimensional shaded images of solid models. Modern graphics processing units (GPUs) can be programed in hardware to accelerate specialized rendering techniques. In this research, we have developed new algorithms that utilize the programmability of GPUs to evaluate the machinability of free-form surfaces. The method runs in real-time on fairly inexpensive hardware (<$600), and performs well regardless of the surface type. The complexity of the method is dictated by the size of the projected view of the model. The proposed method can be used as a plug-in in a CAD system to evaluate the manufacturability of a part at early design stages. The efficiency and the speed of the proposed method are demonstrated on some complex objects.

Real Time Machinability Analysis of Free Form Surfaces on the GPU

2007 ◽  
Author(s):  
Mikola Lysenko ◽  
Keyvan Rahmani ◽  
Roshan D’Souza
Keyword(s):  
Real Time ◽  
Graphics Processing Units ◽  
Three Dimensional ◽  
Free Form ◽  
Complex Objects ◽  
Cad System ◽  
Solid Models ◽  
Early Design Stages ◽  
Graphics Processing ◽  
Free Form Surfaces

In this paper a new hardware accelerated method is presented to evaluate the machinability of free-form surfaces. This method works on tessellated models that are commonly used by CAD systems to render three-dimensional shaded images of solid models. Modern Graphics Processing Units (GPUs) can be programmed in hardware to accelerate specialized rendering techniques. In this research, we have developed new algorithms that utilize the programmability of GPUs to evaluate machinability of free-form surfaces. The method runs in real time on fairly inexpensive hardware (&lt;$600), and performs well regardless of the surface type. The complexity of the method is dictated by the size of the projected view of the model. The proposed method can be used as a plug-in in a CAD system to evaluate manufacturability of a part at early design stages. The efficiency and the speed of the proposed method are demonstrated on some complex objects.

Sketch-based shape exploration using multiscale free-form surface editing

2012 ◽  
Vol 26 (3) ◽  
pp. 337-350
Author(s):  
Günay Orbay ◽  
Mehmet Ersın Yümer ◽  
Levent Burak Kara
Keyword(s):  
Computer Aided Design ◽  
Free Form ◽  
Levels Of Detail ◽  
Solid Models ◽  
Free Form Surface ◽  
Conceptual Flexibility ◽  
Aided Design ◽  
Free Form Surfaces ◽  
Surface Editing ◽  
Different Levels

AbstractThe hierarchical construction of solid models with current computer-aided design systems provide little support in creating and editing free-form surfaces commonly encountered in industrial design. In this work, we propose a new design exploration method that enables sketch-based editing of free-form surface geometries where specific modifications can be applied at different levels of detail. This multilevel detail approach allows the designer to work from existing models and make alterations at coarse and fine representations of the geometry, thereby providing increased conceptual flexibility during modeling. At the heart of our approach lies a multiscale representation of the geometry obtained through a spectral analysis on the discrete free-form surface. This representation is accompanied by a sketch-based surface editing algorithm that enables edits to be made at different levels. The seamless transfer of modifications across different levels of detail facilitates a fluid exploration of the geometry by eliminating the need for a manual specification of the shape hierarchy. We demonstrate our method with several design examples.

A multiple slicing approach to automatic generation of parting curves

2016 ◽  
Vol 230 (12) ◽  
pp. 2165-2181 ◽  
Author(s):  
Alan C Lin ◽  
Nguyen Huu Quang
Keyword(s):  
Computer Aided Design ◽  
Cutting Planes ◽  
Three Dimensional ◽  
Automatic Generation ◽  
Free Form ◽  
Stl File ◽  
Design Systems ◽  
Intersection Points ◽  
Aided Design ◽  
Free Form Surfaces

A new slicing algorithm that uses multiple sets of cutting planes to automatically determine parting curves for three-dimensional parts is proposed. In this algorithm, one set of cutting planes is used to generate the slicing profiles, and two others are used to determine the intersection points with the inner and outer loops of the parting curves. The algorithm provides a highly effective solution for handling complicated models that contain free-form surfaces. The features of the algorithm are highlighted in three case studies using tessellated geometry in STL file format as the input. The resultant parting curves overcome many problems inherent in the current methods and can be used by various downstream computer-aided design systems for three-dimensional mold design.

Algorithmen-basierte Freiformflächenstrukturierung/Generation of NC programs for the micromilling structuring of free-form surfaces – Algorithm-based free-form surface structuring

2021 ◽  
Vol 111 (11-12) ◽  
pp. 797-802
Author(s):  
Leonhard Alexander Meijer ◽  
Torben Merhofe ◽  
Timo Platt ◽  
Dirk Biermann
Keyword(s):  
Computer Aided Design ◽  
Computational Effort ◽  
Free Form ◽  
Process Chain ◽  
Surface Structuring ◽  
Computer Aided ◽  
Cad Cam ◽  
Free Form Surface ◽  
Aided Design ◽  
Free Form Surfaces

In diesem Beitrag wird ein neuer Ansatz zum Erstellen von Maschinenprogrammen zur mikrofrästechnischen Oberflächenstrukturierung vorgestellt und die Anwendung der Prozesskette für ein komplexes, industrielles Verzahnungswerkzeug beschrieben. Durch die Reduzierung des Berechnungsaufwandes in der CAD/CAM (Computer-aided Design & Manufacturing)-Umgebung können die Limitierungen konventioneller Softwarelösungen umgangen und Bearbeitungsprogramme für komplexe Strukturierungsaufgaben effizient erstellt werden. &nbsp; A new method for generating machine programs for micromilling surface structuring is presented, and the application of the process chain to a complex, industrial gearing die is described. By reducing the computational effort in the CAD/CAM (Computer-aided Design & Manufacturing) environment, the problems of conventional software solutions can be avoided and complex machining programs can be created.

Interval Method for Interrogation of Implicit Solid Models

2000 ◽  
Author(s):  
Jack Chang ◽  
Mark Ganter ◽  
Duane Storti
Keyword(s):  
Computer Aided Design ◽  
Boundary Representation ◽  
Free Form ◽  
Solid Models ◽  
Cad Cam ◽  
Implicit Modeling ◽  
Manufacturing Applications ◽  
Determine Surface Area ◽  
Implicit Solid ◽  
Aided Design

Abstract Computer-aided design/manufacturing (CAD/CAM) systems intended to support automated design and manufacturing applications such as shape generation and solid free-form fabrication (SFF) must provide not only methods for creating and editing models of objects to be manufactured, but also methods for interrogating the models. Interrogation refers to any process that derives information from the model. Typical interrogation tasks include determine surface area, volume or inertial properties, computing surface points and normals for rendering, and computing slice descriptions for SFF. While currently available commercial modeling systems generally employ a boundary representation (B-rep) implementation of solid modeling, research efforts have considered implicit modeling schemes as a potential source of improved robustness. Implicit implementations are available for a broad range of modeling operations, but interrogation operations have been widely considered too costly for many applications. This paper describes a method based on interval analysis for interrogating implicit solid models that aims at achieving both robustness and efficiency.

scholarly journals Developing Customized Dental Miniscrew Surgical Template from Thermoplastic Polymer Material Using Image Superimposition, CAD System, and 3D Printing

2017 ◽  
Vol 2017 ◽  
pp. 1-8 ◽  
Author(s):  
Yu-Tzu Wang ◽  
Jian-Hong Yu ◽  
Lun-Jou Lo ◽  
Pin-Hsin Hsu ◽  
CHun-Li Lin
Keyword(s):  
3D Printing ◽  
Polymer Material ◽  
Computer Aided Design ◽  
Laser Scanning ◽  
Clinical Test ◽  
Cad System ◽  
Holding Power ◽  
Surgical Template ◽  
Solid Models ◽  
Aided Design

This study integrates cone-beam computed tomography (CBCT)/laser scan image superposition, computer-aided design (CAD), and 3D printing (3DP) to develop a technology for producing customized dental (orthodontic) miniscrew surgical templates using polymer material. Maxillary bone solid models with the bone and teeth reconstructed using CBCT images and teeth and mucosa outer profile acquired using laser scanning were superimposed to allow miniscrew visual insertion planning and permit surgical template fabrication. The customized surgical template CAD model was fabricated offset based on the teeth/mucosa/bracket contour profiles in the superimposition model and exported to duplicate the plastic template using the 3DP technique and polymer material. An anterior retraction and intrusion clinical test for the maxillary canines/incisors showed that two miniscrews were placed safely and did not produce inflammation or other discomfort symptoms one week after surgery. The fitness between the mucosa and template indicated that the average gap sizes were found smaller than 0.5 mm and confirmed that the surgical template presented good holding power and well-fitting adaption. This study addressed integrating CBCT and laser scan image superposition; CAD and 3DP techniques can be applied to fabricate an accurate customized surgical template for dental orthodontic miniscrews.

Computer Aided Design of Die Surface with Three-Dimensional Free-Form Surface for Sheet Metal Stamping

2011 ◽  
Author(s):  
Takahiro Makiyama ◽  
Toshiya Teramae ◽  
Toshimi Sato ◽  
Francisco Chinesta ◽  
Yvan Chastel ◽  
...  
Keyword(s):  
Sheet Metal ◽  
Computer Aided Design ◽  
Three Dimensional ◽  
Free Form ◽  
Sheet Metal Stamping ◽  
Die Surface ◽  
Metal Stamping ◽  
Computer Aided ◽  
Free Form Surface ◽  
Aided Design

Simulation-Based Ship Production Using Three-Dimensional CAD

2006 ◽  
Vol 22 (03) ◽  
pp. 155-159
Author(s):  
Yasuhisa Okumoto ◽  
Kentaro Hiyoku ◽  
Noritaka Uesugi
Keyword(s):  
Computer Aided Design ◽  
Complex Shape ◽  
Three Dimensional ◽  
Computer Integrated Manufacturing ◽  
Digital Manufacturing ◽  
Two Dimensional ◽  
Ship Structure ◽  
Cad System ◽  
Simulation Based ◽  
Aided Design

The application of three-dimensional computer-aided design (CAD) is becoming more popular for design and production in many industrial fields, and digital manufacturing is spreading. With preconstruction simulation of the production process using a three-dimensional digital model, which is a core of a computer-integrated manufacturing (CIM) system, the efficiency and safety of production can be improved at each stage of work and optimization of manufacturing can be achieved. This paper first describes the concept of simulation-based production in shipbuilding and digital manufacturing. The three-dimensional CAD system is indispensable for effective simulation because the ship structure is three-dimensionally complex, and threedimensional viewer software enables workers to examine structures on a computer display. With simulation, computer-optimized manufacturing is possible. Simulation is most effective for jobs in which many parties must cooperate to handle structures or equipment of complex shape. Two-dimensional drawings are inadequate for imaging whole figures in such cases. Some examples of the successful applications in IHI Marine United, Inc., are shown: erection of a complex hull block, scaffolding planning, and installation of a rudder.

scholarly journals Application of process mapping for digitization of mechanical parts with 3D laser scanner

2018 ◽  
Vol 9 ◽  
pp. 11 ◽  
Author(s):  
Antonio Piratelli-Filho ◽  
Alberto José Alvares ◽  
Rosenda Valdés Arencibia
Keyword(s):  
Computer Aided Design ◽  
Three Dimensional ◽  
Laser Scanner ◽  
Mapping Method ◽  
Free Form ◽  
Process Mapping ◽  
Mechanical Parts ◽  
Cad Models ◽  
Measurement Planning ◽  
Aided Design

This work presents a systematization method for digitization of mechanical parts with three-dimensional (3D) laser scanner using the process mapping method. The application involves the use of the IDEFØ methodology of process mapping to address the sequence of steps required to obtain the computer-aided design (CAD) model of the measured part. The variables involved in the setup and measurement with 3D laser scanner were investigated and applied to regular and free-form parts, and the parameter geometry, texture, light reflection and procedure of data acquisition were considered in the analysis. The software commands used to create the CAD models were also included and the ones related to mesh and surface creation were detailed. The systematized measurement planning was graphi graphically presented, and it proved useful to operators during the digitization process.

scholarly journals Problems of Creation and Usage of 3D Model of Structures and Theirs Possible Solution

Symmetry ◽  
2020 ◽  
Vol 12 (1) ◽  
pp. 181 ◽  
Author(s):  
Dalibor Bartonek ◽  
Michal Buday
Keyword(s):  
Computer Aided Design ◽  
3D Model ◽  
Three Dimensional ◽  
3D Models ◽  
Cad System ◽  
Building Models ◽  
Special Cad ◽  
Aided Design ◽  
The Church

This article describes problems that occur when creating three-dimensional (3D) building models. The first problem is geometric accuracy; the next is the quality of visualization of the resulting model. The main cause of this situation is that current Computer-Aided Design (CAD) software does not have sufficient means to precision mapping the measured data of a given object in field. Therefore the process of 3D model creation is mainly a relatively high proportion of manual work when connecting individual points, approximating curves and surfaces, or laying textures on surfaces. In some cases, it is necessary to generalize the model in the CAD system, which degrades the accuracy and quality of field data. The article analyzes these problems and then recommends several variants for their solution. There are described two basic methods: using topological codes in the list of coordinates points and creating new special CAD features while using Python scripts. These problems are demonstrated on examples of 3D models in practice. These are mainly historical buildings in different locations and different designs (brick or wooden structures). These are four sacral buildings in the Czech Republic (CR): the church of saints Johns of Brno-Bystrc, the Church of St. Paraskiva in Blansko, further the Strejc’s Church in Židlochovice, and Church of St. Peter in Alcantara in Karviná city. All of the buildings were geodetically surveyed by terrestrial method while using total station. The 3D model was created in both cases in the program AUTOCAD v. 18 and MicroStation.

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