Investigation of the Beltline Welding Seam and Base Metal of the Greifswald WWER-440 Unit 1 Reactor Pressure Vessel

2010 ◽  
Vol 133 (5) ◽  
Author(s):  
Jan Schuhknecht ◽  
Hans-Werner Viehrig ◽  
Udo Rindelhardt
Keyword(s):  
Weld Metal ◽  
Base Metal ◽  
Pressure Vessel ◽  
Power Plants ◽  
Master Curve ◽  
Reactor Pressure Vessel ◽  
Reference Temperature ◽  
Metal Ring ◽  
Welding Seam ◽  
Reactor Pressure

The investigation of reactor pressure vessel (RPV) materials from decommissioned nuclear power plants (NPPs) offers the unique opportunity to scrutinize the irradiation behavior under real conditions. Material samples taken from the RPV wall enable a comprehensive material characterization. The paper describes the investigation of trepans taken from the decommissioned WWER-440 first generation RPVs of the Greifswald NPP. Those RPVs represent different material conditions such as irradiated (I); irradiated and recovery annealed (IA); and irradiated, recovery annealed, and re-irradiated (IAI). The working program is focused on the characterization of the RPV steels (base and weld metal) through the RPV wall. The key part of the testing is aimed at the determination of the reference temperature T0 following the American Society for Testing of Materials (ASTM) Test Standard E1921–08 to determine the fracture toughness of the RPV steel in different thickness locations. In a first step, the trepans taken from the RPV Greifswald unit 1 containing the X-butt multilayer submerged welding seam and from base metal ring 0.3.1 both located in the beltline region were investigated. Unit 1 represents the IAI condition. It is shown that the master curve (MC) approach as adopted in ASTM E1921 is applicable to the investigated original WWER-440 weld metal. The evaluated T0 varies through the thickness of the welding seam. The lowest T0 value was measured in the root region of the welding seam representing a uniform fine grain ferritic structure. Beyond the welding root T0 shows a wavelike behavior. The highest T0 of the weld seam was not measured at the inner wall surface. This is important for the assessment of ductile-to-brittle temperatures measured on subsize Charpy specimens made of weld metal compact samples removed from the inner RPV wall. Our findings imply that these samples do not represent the most conservative condition. Nevertheless, the Charpy-V transition temperature TT41J estimated with results of subsize specimens after the recovery annealing was confirmed by the testing of standard Charpy-V-notch specimens. The evaluated TT41J shows a better accordance with the irradiation fluence along the wall thickness than the master curve reference temperature T0. The evaluated T0 from the trepan of base metal ring 0.3.1 varies through the thickness of the RPV wall. The KJc values generally follow the course of the MC, although the scatter is large. The re-embrittlement during two campaign operations can be assumed to be low for the weld and base metal.

Investigation of the Beltline Welding Seam and Base Metal of the Greifswald WWER-440 Unit 1 Reactor Pressure Vessel

2009 ◽  
Author(s):  
Jan Schuhknecht ◽  
Hans-Werner Viehrig ◽  
Udo Rindelhardt
Keyword(s):  
Weld Metal ◽  
Base Metal ◽  
Pressure Vessel ◽  
Master Curve ◽  
Reactor Pressure Vessel ◽  
Reference Temperature ◽  
Metal Ring ◽  
Welding Seam ◽  
Root Region ◽  
Reactor Pressure

The investigation of reactor pressure vessel (RPV) materials from decommissioned NPPs offers the unique opportunity to scrutinize the irradiation behaviour under real conditions. Material samples taken from the RPV wall enable a comprehensive material characterisation. The paper describes the investigation of trepans taken from the decommissioned WWER-440 first generation RPVs of the Greifswald NPP. Those RPVs represent different material conditions such as irradiated (I), irradiated and recovery annealed (IA) and irradiated, recovery annealed and re-irradiated (IAI). The working program is focussed on the characterisation of the RPV steels (base and weld metal) through the RPV wall. The key part of the testing is aimed at the determination of the reference temperature T0 following the ASTM Test Standard E1921-05 to determine the fracture toughness of the RPV steel in different thickness locations. In a first step the trepans taken from the RPV Greifswald Unit 1 containing the X-butt multilayer submerged welding seam and from base metal ring 0.3.1 both located in the beltline region were investigated. Unit 1 represents the IAI condition. It is shown that the Master Curve approach as adopted in ASTM E1921 is applicable to the investigated original WWER-440 weld metal. The evaluated T0 varies through the thickness of the welding seam. The lowest T0 value was measured in the root region of the welding seam representing a uniform fine grain ferritic structure. Beyond the welding root T0 shows a wavelike behaviour. The highest T0 of the weld seam was not measured at the inner wall surface. This is important for the assessment of ductile-to-brittle temperatures measured on sub size Charpy specimens made of weld metal compact samples removed from the inner RPV wall. Our findings imply that these samples do not represent the most conservative condition. Nevertheless, the Charpy transition temperature TT41J estimated with results of sub size specimens after the recovery annealing was confirmed by the testing of standard Charpy V-notch specimens. The evaluated Charpy-V TT41J shows a better accordance with the irradiation fluence along the wall thickness than the Master Curve reference temperature T0. The evaluated T0 from the trepan of base metal ring 0.3.1 varies through the thickness of the RPV wall. T0 increases from −120°C at the inner surface to −104°C at a distance of 33 mm from it and again to −115°C at the outer RPV wall. The KJc values generally follow the course of the MC, although the scatter is large. The re-embrittlement during 2 campaigns operation can be assumed to be low for the weld and base metal.

Alternative Reference Temperature Based on Master Curve Approach in Japanese Reactor Pressure Vessel Steel

2013 ◽  
Author(s):  
Takatoshi Hirota ◽  
Takashi Hirano ◽  
Kunio Onizawa
Keyword(s):  
Fracture Toughness ◽  
Pressure Vessel ◽  
Master Curve ◽  
Reactor Pressure Vessel ◽  
Test Method ◽  
Reference Temperature ◽  
Ferritic Steels ◽  
Pressure Vessel Steel ◽  
Reactor Pressure

Master Curve approach is the effective method to evaluate the fracture toughness of the ferritic steels accurately and statistically. The Japan Electric Association Code JEAC 4216-2011, “Test Method for Determination of Reference Temperature, To, of Ferritic Steels” was published based on the related standard ASTM E 1921-08 and the results of the investigation of the applicability of the Master Curve approach to Japanese reactor pressure vessel (RPV) steels. The reference temperature, To can be determined in accordance with this code in Japan. In this study, using the existing fracture toughness data of Japanese RPV steels including base metals and weld metals, the method for determination of the alternative reference temperature RTTo based on Master Curve reference temperature To was statistically examined, so that RTTo has an equivalent safety margin to the conventional RTNDT. Through the statistical treatment, the alternative reference temperature RTTo was proposed as the following equation; RTTo = To + CMC + 2σTo. This method is applicable to the Japan Electric Association Code JEAC 4206, “Method of Verification Tests of the Fracture Toughness for Nuclear Power Plant Components” as an option item.

Validation of RTT0 for German Reactor Pressure Vessel Steels

2008 ◽  
Vol 130 (3) ◽  
Author(s):  
Dieter Siegele ◽  
Elisabeth Keim ◽  
Gerhard Nagel
Keyword(s):  
Fracture Toughness ◽  
Pressure Vessel ◽  
Master Curve ◽  
Reactor Pressure Vessel ◽  
Reference Temperature ◽  
Data Sets ◽  
Asme Code ◽  
Definition Of ◽  
Size Adjustment ◽  
Reactor Pressure

For the introduction of the new reference temperature RTT0 of the ASME Code Cases N-629 and N-631 into the German Standard KTA 3201.2, the applicability of RTT0 was validated by the reevaluation of the existing fracture toughness database of German reactor pressure vessel. (RPV) steels including unirradiated and irradiated base materials and weld metal data. The test temperatures of the database were standardized to the reference temperature T0 of the master curve of the data sets and the database was compared with the ASME KIC-curve as adjusted by RTT0. The KIC-curve adjusted by RTT0 enveloped both the 1T-size adjusted database and also the as-measured database, corresponding to the definition of RTT0. Thus, the results also prove the validity of the KIC(RTT0)-curve for allowable flaw sizes and up to the crack length spectrum of the ASME KIC-database without size adjustment of T0. The results of both investigations confirmed the validity of RTT0 for German RPV steels. The majority of existing fracture toughness data are based on KIC-values. More recent data are (KJC) related to the issuing of ASTM E 1921 in 1997 and to the success of the master curve-based T0 approach. Therefore, the possible difference between T0 determined from KJC and from KIC was investigated with available databases for RPV steels. The comparison of T0(KJC) and T0(KIC) showed a 1:1 correlation proving the equivalence of KJC and KIC in the determination of T0.

Effects of Neutron Irradiation on the Mechanical and Electromagnetic Properties of Reactor Pressure Vessel Steels

2017 ◽  
Author(s):  
Li Chengliang ◽  
Shu Guogang ◽  
Chen Jun ◽  
Liu Yi ◽  
Liu Wei ◽  
...  
Keyword(s):  
Neutron Irradiation ◽  
Pressure Vessel ◽  
Power Plants ◽  
Hysteresis Loops ◽  
Reactor Pressure Vessel ◽  
Electromagnetic Properties ◽  
Irradiation Damage ◽  
Indentation Hardness ◽  
Rpv Steel ◽  
Reactor Pressure

The effect of neutron irradiation damage of reactor pressure vessel (RPV) steels is a main failure mode. Accelerated neutron irradiation experiments at 292 °C were conducted on RPV steels, followed by testing of the mechanical, electrical and magnetic properties for both the unirradiated and irradiated steels in a hot laboratory. The results showed that a significant increase in the strength, an obvious decrease in toughness, a corresponding increase in resistivity, and the clockwise turn of the hysteresis loops, resulting in a slight decrease in saturation magnetization when the RPV steel irradiation damage reached 0.0409 dpa; at the same time, the variation rate of the resistivity between the irradiated and unirradiated RPV steels shows good agreement with the variation rates of the mechanical properties parameters, such as nano-indentation hardness, ultimate tensile strength, yield strength at 0.2% offset, upper shelf energy and reference nil ductility transition temperature. Thus, as a complement to destructive mechanical testing, the resistivity variation can be used as a potentially non-destructive evaluation technique for the monitoring of the RPV steel irradiation damage of operational nuclear power plants.

Structural Integrity Research for Reactor Pressure Vessel Under In-Vessel Retention of a Core Melt

2016 ◽  
Author(s):  
Yongjian Gao ◽  
Yinbiao He ◽  
Ming Cao ◽  
Yuebing Li ◽  
Shiyi Bao ◽  
...  
Keyword(s):  
Pressure Vessel ◽  
Material Properties ◽  
Power Plants ◽  
Structural Integrity ◽  
Plastic Material ◽  
Plastic Region ◽  
Reactor Pressure Vessel ◽  
Elastic Plastic ◽  
Elastic Plastic Material ◽  
Reactor Pressure

In-Vessel Retention (IVR) is one of the most important severe accident mitigation strategies of the third generation passive Nuclear Power Plants (NPP). It is intended to demonstrate that in the case of a core melt, the structural integrity of the Reactor Pressure Vessel (RPV) is assured such that there is no leakage of radioactive debris from the RPV. This paper studied the IVR issue using Finite Element Analyses (FEA). Firstly, the tension and creep testing for the SA-508 Gr.3 Cl.1 material in the temperature range of 25°C to 1000°C were performed. Secondly, a FEA model of the RPV lower head was built. Based on the assumption of ideally elastic-plastic material properties derived from the tension testing data, limit analyses were performed under both the thermal and the thermal plus pressure loading conditions where the load bearing capacity was investigated by tracking the propagation of plastic region as a function of pressure increment. Finally, the ideal elastic-plastic material properties incorporating the creep effect are developed from the 100hr isochronous stress-strain curves, limit analyses are carried out as the second step above. The allowable pressures at 0 hr and 100 hr are obtained. This research provides an alternative approach for the structural integrity evaluation for RPV under IVR condition.

The method for calculating the probability of brittle destruction of NPP equipment in different operating modes with postulated defectiveness

2021 ◽  
Vol 14 (1) ◽  
pp. 34-39
Author(s):  
D. A. Kuzmin ◽  
A. Yu. Kuz’michevskiy
Keyword(s):  
Fracture Toughness ◽  
Pressure Vessel ◽  
Nuclear Power ◽  
Power Plants ◽  
Reactor Pressure Vessel ◽  
Practical Significance ◽  
Reactor Unit ◽  
Operating Modes ◽  
Brittle Destruction ◽  
Reactor Pressure

The destruction of equipment metal by a brittle fracture mechanism is a probabilistic event at nuclear power plants (NPP). The calculation for resistance to brittle destruction is performed for NPP equipment exposed to neutron irradiation; for example, for a reactor plant such as a water-water energetic reactor (WWER), this is a reactor pressure vessel. The destruction of the reactor pressure vessel leads to a beyond design-basis accident, therefore, the determination of the probability of brittle destruction is an important task. The research method is probabilistic analysis of brittle destruction, which takes into account statistical data on residual defectiveness of equipment, experimental results of equipment fracture toughness and load for the main operating modes of NPP equipment. Residual defectiveness (a set of remaining defects in the equipment material that were not detected by non-destructive testing methods after manufacturing (operation), control and repair of the detected defects) is the most important characteristic of the equipment material that affects its strength and service life. A missed defect of a considerable size admitted into operation can reduce the bearing capacity and reduce the time of safe operation from the nominal design value down to zero; therefore, any forecast of the structure reliability without taking into account residual defectiveness will be incorrect. The application of the developed method is demonstrated on the example of an NPP reactor pressure vessel with a WWER-1000 reactor unit when using the maximum allowable operating loads, in the absence of load dispersion in different operating modes, and taking into account the actual values of the distributions of fracture toughness and residual defectiveness. The practical significance of the developed method lies in the possibility of obtaining values of the actual probability of destruction of NPP equipment in order to determine the reliability of equipment operation, as well as possible reliability margins for their subsequent optimization.

scholarly journals Occupational ALARA Planning for Reactor Pressure Vessel Dismantling at Kori Unit 1

2020 ◽  
Vol 17 (15) ◽  
pp. 5346
Author(s):  
Juyoul Kim ◽  
Batbuyan Tseren
Keyword(s):  
Radiation Exposure ◽  
Pressure Vessel ◽  
Nuclear Power ◽  
Power Plants ◽  
Occupational Safety ◽  
Health Management ◽  
Primary Component ◽  
Reactor Pressure Vessel ◽  
Safety And Health ◽  
Reactor Pressure

Assessing workers’ safety and health during the decommissioning of nuclear power plants (NPPs) is an important procedure in terms of occupational radiation exposure (ORE). Optimizing the radiation exposure through the “As Low As Reasonably Achievable (ALARA)” principle is a very important procedure in the phase of nuclear decommissioning. Using the VISIPLAN 3D ALARA planning tool, this study aimed at assessing the radiological doses to workers during the dismantling of the reactor pressure vessel (RPV) at Kori NPP unit 1. Fragmentation and segmentation cutting processes were applied to cut the primary component. Using a simulation function in VISIPLAN, the external exposure doses were calculated for each work operation. Fragmentation involved 18 operations, whereas segmentation comprised 32 operations for each fragment. Six operations were additionally performed for both hot and cold legs of the RPV. The operations were conducted based on the radioactive waste drum’s dimensions. The results in this study indicated that the collective doses decreased as the components were cut into smaller segments. The fragmentation process showed a relatively higher collective dose compared to the segmentation operation. The active part of the RPV significantly contributed to the exposure dose and thus the shielding of workers and reduced working hours need to be considered. It was found that 60Co contained in the stainless steel of the reactor vessel greatly contributed to the dose as an activation material. The sensitivity analysis, which was conducted for different cutting methods, showed that laser cutting took a much longer time than plasma cutting and contributed higher doses to the workers. This study will be helpful in carrying out the occupational safety and health management of decommissioning workers at Kori NPP unit 1 in the near future.

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